Xlt Hitachi X200 Manuel d'utilisateur

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Page 1 - Instruction Manual

X200 Series InverterInstruction Manualx Single-phase Input 200V classx Three-phase Input 200V classx Three-phase Input 400V classHitachi Industrial

Page 2 - Safety Messages

WARNING: Be sure not to touch the inside of the energized inverter or to put anyconductive object into it. Otherwise, there is a danger of electric sh

Page 3

Be aware that running the motor at a low speed for a long time can cause motoroverheating. This is particularly true when manual torque boost is ON, o

Page 4

DC Braking (DB) SettingsNormal DC braking performance The DCbraking feature can provide additionalstopping torque when compared to a normaldecelerati

Page 5

CAUTION: Be careful to avoid specifying a braking time that is long enough to causemotor overheating. If you use DC braking, we recommend using a moto

Page 6

Frequency-related FunctionsFrequency Limits – Upper and lowerlimits can be imposed on the inverteroutput frequency. These limits willapply regardless

Page 7

Jump Frequencies – Some motors or machines exhibit resonances at particular speed(s),which can be destructive for prolonged running at those speeds. T

Page 8 - Powerup Test Caution Messages

PID ControlWhen enabled, the built-in PID loop calculates an ideal inverter output value to cause aloop feedback process variable (PV) to move closer

Page 9

Automatic Voltage Regulation (AVR) FunctionThe automatic voltage regulation (AVR) feature keeps the inverter output waveform ata relatively constant a

Page 10

Energy Savings Mode / Optional Accel/DecelEnergy Saving Mode – This function allows the inverter to deliver the minimum powernecessary to maintain spe

Page 11

Second Acceleration and Deceleration FunctionsThe X200 inverter features two-stage acceleration and deceleration ramps. This givesflexibility in the p

Page 12

“A” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsAcc1 to Acc2 frequencytransition pointA095ACC CHfr 0000.0HzOu

Page 13

Warnings and Cautions for Troubleshooting and MaintenanceWARNING: Wait at least five (5) minutes after turning OFF the input power supplybefore perfor

Page 14

Accel/DecelStandard acceleration and deceleration islinear. The inverter CPU can alsocalculate an S-curve acceleration ordeceleration curve as shown.

Page 15 - Wire Connectors

Additional Analog Input SettingsInput Range Settings – The parameters in the following table adjust the inputcharacteristics of the analog current inp

Page 16 - Motor Overload Protection

Analog Input Calculate Function – The inverter can mathematically combine two inputsources into one value. The Calculate function can either add, subt

Page 17 - Table of Contents

Add Frequency – The inverter can add or subtract on offset value to the outputfrequency setting which is specified by A001 (will work with any of the

Page 18

Potentiometer SettingsInput Range Settings – The parameters in the following table adjust the inputcharacteristics of the integrated potentiometer. Wh

Page 19 - Revisions

“B” Group: Fine Tuning FunctionsThe “B” Group of functions and parameters adjust some of the more subtle but usefulaspects of motor control and system

Page 20 - Contact Information

“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsSelection of automatic restartmodeB001IPS POWR ALMSelect inve

Page 21

Electronic Thermal Overload Alarm SettingThe thermal overload detection protects theinverter and motor from overheating due to anexcessive load. It us

Page 22 - Getting Started

Overload RestrictionIf the inverter’s output current exceeds apreset current level you specify duringacceleration or constant speed, the overloadrestr

Page 23

Software Lock ModeThe software lock function keeps personnel from accidentally changing parameters inthe inverter memory. Use B031 to select from vari

Page 24 - Operator Interface Options

CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary orsecondary side of the inverter.When there has been a sudde

Page 25 - Inverter Specification Label

“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsSoftware lock mode selectionB031S-Lock MD1Prevents parameter

Page 26 - X200 Inverter Specifications

Controlled Stop Operation at Power LossControlled stop operation at power loss helps avoid tripping or free-running (coasting)of the motor when power

Page 27 - Getting started

“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsSelection of controlled stopoperationB050IPS MODE OFFTwo opti

Page 28

Miscellaneous SettingsThe miscellaneous settings include scaling factors, initialization modes, and others.This section covers some of the most import

Page 29

“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)Units[AM] analog signal gainB080AM-Adj 00100%Adjust of analog outp

Page 30 - Torque characteristics

B091/B088: Stop Mode / Restart Mode Configuration – You can configure how theinverter performs a standard stop (each time Run FWD and REV signals turn

Page 31 - General Specifications

“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsRestart mode after FRSB088RUN FRS ZSTSelects how the inverter

Page 32 - Signal Ratings

B089: Monitor display select for networked inverter – When the X200 inverter iscontrolled via network, the inverter’s keypad display can still provide

Page 33 - Derating Curves

B130, B131: Over-voltage LAD Stop Enable/ Level – The over-voltage LADSTOPfunction monitors the DC bus voltage andactively changes the output frequenc

Page 34 - Derating curves:

DC Bus AVR for Deceleration SettingsThis function is to achieve stable DCbus voltage in case of deceleration. DCbus voltage rises due to regenerationd

Page 35 - Derating curves, continued…

CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTERIn the case below involving a general-purpose inverter, a large peak current can flow on thep

Page 36

Miscellaneous Settings (continued)B140: Over-current Trip Suppression – TheOver-current Trip Suppression functionmonitors the motor current and active

Page 37

“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsOver-current tripsuppressionB140I-SUP Mode OFFTwo option code

Page 38

“C” Group: Intelligent Terminal FunctionsThe five input terminals [1],[2],[3],[4], and [5] can be configured for any of 31 differentfunctions. The nex

Page 39

The input logic conversion is programmable for each of the six inputs default tonormally open (active high), but you can select normally closed (activ

Page 40 - What is an Inverter

Input Function Summary Table – This table shows all thirty-one intelligent inputfunctions at a glance. Detailed description of these functions, relate

Page 41 - free-setting torque

Input Function Summary TableOptionCodeTerminalSymbolFunction Name DescriptionANLGWhen a thermistor is connected to terminal [5]and [L], the inverter c

Page 42 - Inverter Output to the Motor

Input Function Summary TableOptionCodeTerminalSymbolFunction Name DescriptionON Adds the A145 (add frequency) value to the outputfrequency50 ADD ADD f

Page 43

Output Terminal ConfigurationThe inverter provides configuration for logic (discrete) and analog outputs, shown in thetable below.“C” Function Default

Page 44 - Velocity Profiles

Output Function Summary Table – This table shows all twelve functions for the logicaloutputs (terminals [11] and [AL]) at a glance. Detailed descripti

Page 45 - Frequently Asked Questions

Analog Function Summary Table – This table shows both functions for the analogvoltage output [AM] terminal, configured by C028. More information on us

Page 46

CAUTION: In all the instrumentations in this manual, covers and safety devices are occasionallyremoved to describe the details. While operating the pr

Page 47

Low Load Detection ParametersThe following parameters work inconjunction with the intelligent outputfunction, when configured. The outputmode paramete

Page 48 - Inverter Mounting

Output Function Adjustment ParametersThe following parameters work inconjunction with the intelligent outputfunction, when configured. The overloadlev

Page 49 - Main Physical Features

“C” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsOverload level settingC041OV LVL 001.60ASets the overload sig

Page 50 - Front Housing Cover

Network Communications SettingsThe following table lists parameters that configure the inverter’s serial communicationsport. The settings affect how t

Page 51 - Logic Connector Introduction

Analog Signal Calibration SettingsThe functions in the following tableconfigure the signals for the analoginput terminals. Note that thesesettings do

Page 52 - DIP Switch Introduction

Miscellaneous FunctionsThe following table contains miscellaneous functions not in other function groups.“C” Function DefaultsFunc.CodeName /SRW Displ

Page 53 - Inverter Mountingand

Output Logic and TimingLogic Output Function – The inverter has a built-in logic output feature. You can selectany two of the other nine intelligent o

Page 54 - Basic System Description

Output Signal ON/OFF Delay Function – Intelligent outputs including terminals [11]and the output relay, have configurable signal transition delays. Ea

Page 55

“H” Group: Motor Constants FunctionsThe “H” Group parameters configure theinverter for the motor characteristics. You mustmanually set H003 and H004 v

Page 57 - Ensure Adequate Ventilation

Terminal Tightening Torque and Wire SizeThe wire size range and tightening torque for field wiring terminals are presented inthe tables below.Motor Ou

Page 58 - Check Inverter Dimensions

Operationsand MonitoringIn This Chapter… page- Introduction... 2- C

Page 59 - X200-005SFEF,007SFEF, -007NFU

IntroductionThe previous material in Chapter 3 gave a reference listing of all the programmablefunctions of the inverter. We suggest that you first sc

Page 60

Warning Messages for Operating ProceduresWARNING: Be sure to turn ON the input power supply only after closing the front case.While the inverter is en

Page 61 - X200-004HFEF, -004HFU

Connecting to PLCs and Other DevicesHitachi inverters (drives) are useful in many types of applications. During installation,the inverter keypad (or o

Page 62 - X200-007HFEF, -007HFU

Example Wiring DiagramThe schematic diagram below provides a general example of logic connector wiring, inaddition to basic power and motor wiring con

Page 63

Control Logic Signal SpecificationsThe control logic connectors are located justbehind the front housing cover. The relaycontacts are just to the left

Page 64

Intelligent Terminal ListingIntelligent InputsUse the following table to locate pages for intelligent input material in this chapter.Input Function Su

Page 65 - Prepare for Wiring

Using Intelligent Input TerminalsTerminals [1], [2], [3], [4], and [5] are identical, programmable inputs for general use.The input circuits can use t

Page 66

The two diagrams below input wiring circuits using the inverter’s internal +24V supply.Each diagram shows the connection for simple switches, or for a

Page 67

The two diagrams below show input wiring circuits using an external supply. If usingthe “Sinking Inputs, External Supply” in below wiring diagram, be

Page 68

Circuit Breaker and Fuse SizesThe inverter’s connections to input power must include UL Listed inverse time circuitbreakers with 600V rating, or UL Li

Page 69

Forward Run/Stop and Reverse Run/Stop Commands:When you input the Run command via the terminal [FW], the inverter executes theForward Run command (hig

Page 70 - Logic Control Wiring

Multi-Speed SelectThe inverter can store up to 16 different targetfrequencies (speeds) that the motor output uses forsteady-state run condition. These

Page 71 - Powerup Test

While using the multi-speed capability, you can monitor the present frequency withmonitor function D001 during each segment of a multi-speed operation

Page 72 - Powering the Inverter

Jogging CommandThe Jog input [JG] is used to commandthe motor to rotate slowly in smallincrements for manual operation. Thespeed is limited to 10 Hz.

Page 73 - Using the Front Panel Keypad

External Signal for DC BrakingWhen the terminal [DB] is turned ON, theDC braking feature is enabled. Set thefollowing parameters when the external DCb

Page 74 - Keys, Modes, and Parameters

Set Second Motor, Special SetIf you assign the [SET] function to an intelligent input terminal, you can select betweentwo sets of motor parameters. Th

Page 75 - Keypad Navigation Map

Two Stage Acceleration and DecelerationWhen terminal [2CH] is turned ON, theinverter changes the rate of acceleration anddeceleration from the initial

Page 76

Free-run StopWhen the terminal [FRS] is turned ON, the inverter stops the output and the motorenters the free-run state (coasting). If terminal [FRS]

Page 77

External TripWhen the terminal [EXT] is turned ON, the inverter enters the trip state, indicateserror code E12, and stops the output. This is a genera

Page 78

Unattended Start ProtectionIf the Run command is already set when power is turned ON, the inverter startsrunning immediately after powerup. The Unatte

Page 79

Table of ContentsSafety MessagesHazardous High Voltage...

Page 80

Software LockWhen the terminal [SFT] is turned ON, the data of all the parameters and functions(except the output frequency, depending on the setting

Page 81 - Running the Motor

Analog Input Current/Voltage SelectThe [AT] terminal selects whether the inverter uses the voltage [O] or current [OI]input terminals for external fre

Page 82

Reset InverterThe [RS] terminal causes the inverter to executethe reset operation. If the inverter is in Trip Mode,the reset cancels the Trip state. W

Page 83

Thermistor Thermal ProtectionMotors that are equipped with a thermistor can be protected from overheating. Inputterminal [5] has the unique ability t

Page 84 - Drive Parameters

Three-wire Interface OperationThe 3-wire interface is an industry standard motor control interface. This function usestwo inputs for momentary contact

Page 85 - Choosing a Programming Device

PID ON/OFF and PID ClearThe PID loop function is useful for controlling motor speed to achieve constant flow,pressure, temperature, etc. in many proce

Page 86 - Using the Keypad Devices

Remote Control Up and Down FunctionsThe [UP][DWN] terminal functions can adjust the output frequency for remote controlwhile the motor is running. The

Page 87

It is possible for the inverter to retain the frequency set from the [UP] and [DWN]terminals through a power loss. Parameter C101 enables/disables the

Page 88 - Control Algorithms

Force Operation from Digital OperatorThis function permits a digital operator interface to override the following two settingsin the inverter:x A001 -

Page 89

Add Frequency EnableThe inverter can add or subtract an offset value to the output frequency setting which isspecified by A001 (will work with any of

Page 90

Chapter 4: Operations and MonitoringIntroduction ...

Page 91

Force Terminal ModeThe purpose of this intelligent input is to allow a device to force the inverter to allowcontrol of the following two parameters vi

Page 92

Emergency Stop- The emergency stop function shuts off the inverter output (i.e. stops the switchingoperation of the main circuit elements) in response

Page 93 - “A” Group: Standard Functions

How to go into Emergency Stop modeThe Emergency Stop function of X200 is activated by turning ON the hardware switch(S8) located on the control card.B

Page 94

OptionCodeTerminalSymbolFunction Name State DescriptionON Emergency signal is activated64 EMR Emergency StopOFF Emergency signal is not activatedValid

Page 95 - Basic Parameter Settings

… this page is left intentionally blank.435Operations andMonitoring4−35Operations andMonitoring

Page 96 - Analog Input Settings

Using Intelligent Output TerminalsThe intelligent output terminals are programmable in a similar way to the intelligentinput terminals. The inverter h

Page 97 - 1 value)

Internal Relay OutputThe inverter has an internal relay output withnormally open and normally closed contacts(Type 1 form C). The output signal that c

Page 98 - Jog-Mode FRS

Output Signal ON/OFF Delay FunctionIntelligent outputs including terminals [11], and the output relay, have configurablesignal transition delays. Each

Page 99 - Torque Control Algorithms

Run SignalWhen the [RUN] signal is selected as anintelligent output terminal, the inverteroutputs a signal on that terminal whenit is in Run Mode. The

Page 100 - Parameters

Frequency Arrival SignalsTheFrequency Arrival group of outputs helps coordinate external systems with thecurrent velocity profile of the inverter. As

Page 101 - DC Braking (DB) Settings

RevisionsRevision History TableNo. Revision CommentsDate ofIssueOperationManual No.Initial release of manual NT301XThis manual is valid with QRG (NT30

Page 102

Frequency arrival output [FA1] uses thestandard output frequency (parameterF001) as the threshold for switching. Inthe figure to the right, FrequencyA

Page 103 - Frequency-related Functions

Overload Advance Notice SignalWhen the output current exceeds a presetvalue, the [OL] terminal signal turns ON.The parameter C041 sets the overloadthr

Page 104

Output Deviation for PID ControlThe PID loop error is defined as themagnitude (absolute value) of the differencebetween the Setpoint (target value) an

Page 105

Alarm SignalThe inverter alarm signal is active when a fault hasoccurred and it is in the Trip Mode (refer to thediagram at right). When the fault is

Page 106 - AVR AC 00230V

The alarm relay output can be configured in two main ways:xTrip/Power Loss Alarm – The alarm relay is configured as normally closed(C036=1) by default

Page 107 - RUN MODE NOR

Analog Input Disconnect DetectThis feature is useful when the inverter receives a speed reference from an externaldevice. Upon input signal loss at ei

Page 108

PID Second Stage OutputThe inverter has a built-in PID loop feature for two-stage control, useful for certainapplications such as building ventilation

Page 109 - 2DECCHfr 0000.0Hz

To use the PID Second Stage Output feature, you will need to choose upper and lowerlimits for the PV, via C053 and C052 respectively. As the timing di

Page 110 - Accel/Decel

OptionCodeTerminalSymbolFunction Name State DescriptionONx Transitions to ON when the inverter is in RUNMode and the PID Process Variable (PV) is less

Page 111 - 01}Use 0Hz

Network Detection Signal (Integrated ModBus)The Network Detection Signal output indicates the general status of networkcommunications (integrated ModB

Page 112 - CALC SMBL

Safety MessagesFor the best results with the X200 Series inverter, carefully read this manual and all ofthe warning labels attached to the inverter be

Page 113 - ADD DIR PLUS

Contact InformationHitachi America, Ltd.Power and Industrial Division50 Prospect AvenueTarrytown, NY 10591U.S.A.Phone: +1-914-631-0600Fax: +1-914-631-

Page 114

Logic Output FunctionThe Logic Output Function uses the inverter’s built-in logic feature. You can select anytwo of the other nine intelligent output

Page 115 - Automatic Restart Mode

OptionCodeTerminalSymbolFunction Name State DescriptionON when the Boolean operation specified by C143 hasa logical “1” result09 LOG Logic OutputFunct

Page 116

Network Detection Signal (FieldBus Option)The Network Detection Signal output indicates the general status of networkcommunications when using a Field

Page 117 - 2ETHM CHAR CRT

Low Load Detection SignalThe Low Load Detection Signal output indicates the general status of the inverteroutput current. When the output current beco

Page 118

Analog Input OperationThe X200 inverters provide for analog input tocommand the inverter frequency output value.The analog input terminal group includ

Page 119 - Run Mode Edit

The following table shows the available analog input settings. Parameter A005 and theinput terminal [AT] determine the External Frequency Command inpu

Page 120 - S-Lock MD1

Analog Output OperationIn inverter applications it is useful to monitorthe inverter operation from a remote location orfrom the front panel of an inve

Page 121

PID Loop OperationIn standard operation, the inverter uses a reference source selected by parameter A001for the output frequency, which may be a fixed

Page 122 - IPS F 0000.0Hz

PID Loop ConfigurationThe inverter’s PID loop algorithm is configurable for various applications.PID Output Limit - The PID loop controller has a buil

Page 123 - Miscellaneous Settings

Configuring the Inverter for Multiple MotorsSimultaneous ConnectionsFor some applications, you may need to connect two ormore motors (wired in paralle

Page 125 - frequency pull-in

Having two motor profiles lets you store two “personalities” for motors in one inverter’smemory. The inverter allows the final selection between the t

Page 127 - FAN-CTRL OFF

Inverter SystemAccessoriesIn This Chapter… page- Introduction... 2-

Page 128 - LADST LVL 0 0380V

IntroductionIntroductionA motor control system will obviously include a motor and inverter, as well as fuses forsafety. If you are connecting a motor

Page 129 - Vpn LVL 00380V

Component DescriptionsAC Reactors, Input SideThis is useful in suppressing harmonics induced on the power supply lines, or when themain power voltage

Page 130

Zero-phase Reactor (RF Noise Filter)The zero-phase reactor helps reduce radiatednoise from the inverter wiring. It can be usedon the input or output s

Page 131 - RDY-FUNC OFF

Dynamic BrakingIntroductionThe purpose of dynamic braking is to improve the ability of the inverter to stop(decelerate) the motor and load. This becom

Page 132

Use one BRD-E3 braking unit for the braking torque listed in the following table.Note the column meanings in the tables:x Column “A” = Average braking

Page 133 - O/C-5 NO

400V Class Inverters  The followingtables specify the braking options for400V class X200 inverters and thebraking torque for each option. You canconn

Page 135

Getting StartedIn This Chapter… page- Introduction... 2- X200 Inver

Page 136

Troubleshootingand MaintenanceIn This Chapter… page- Troubleshooting... 2-

Page 137 - O/C-RY NC

TroubleshootingSafety MessagesPlease read the following safety messages before troubleshooting or performingmaintenance on the inverter and motor syst

Page 138

Troubleshooting TipsThe table below lists typical symptoms and the corresponding solution(s).Symptom/condition Probable Cause Solutionx Is the frequen

Page 139

Symptom/condition Probable Cause Solutionx If using the analog input, is thecurrent or voltage at [O] or [OI]?x Check the wiring.x Check the potentiom

Page 140 - Low Load Detection Parameters

Monitoring Trip Events, History, & ConditionsFault Detection and ClearingThe microprocessor in the inverter detects a varietyof fault conditions a

Page 141

ErrorCodeName Cause(s)E 13USP When the Unattended Start Protection (USP) isenabled, an error occurred when power is appliedwhile a Run signal is prese

Page 142

Trip History and Inverter StatusWe recommend that you first find the cause of the fault before clearing it. When a faultoccurs, the inverter stores im

Page 143

Restoring Factory Default SettingsYou can restore all inverter parameters to the original factory (default) settings for theintended country of use. A

Page 144 - AM output

Maintenance and InspectionMonthly and Yearly Inspection ChartInspectionCycleItem Inspected Check for…Month YearInspectionMethodCriteriaAmbientenvironm

Page 145 - Miscellaneous Functions

Megger testThemegger is a piece of test equipment that uses a high voltage to determine if aninsulation degradation has occurred. For inverters, it is

Page 146 - Output Logic and Timing

IntroductionMain FeaturesCongratulation on your purchase of anX200 Series Hitachi inverter! Thisinverter drive features state-of-the-artcircuitry and

Page 147 - HOLD RY 000.0s

Spare partsWe recommend that you stock spare parts to reduce down time, including these parts:QuantityPart description SymbolUsed SpareNotesCooling fa

Page 148

General Inverter Electrical MeasurementsThe following table specifies how to measure key system electrical parameters. Thediagrams on the next page sh

Page 149

The figures below show measurement locations for voltage, current, and powermeasurements listed in the table on the previous page. The voltage to be m

Page 150 - Operations

Inverter Output Voltage Measurement TechniquesTaking voltage measurements around drives equipment requires the right equipmentand a safe approach. You

Page 151 - Introduction

IGBT Test MethodThe following procedure will check the inverter transistors (IGBTs) and diodes:1. Disconnect input power to terminals [R, S, and T] an

Page 152 - Monitoring

WarrantyWarranty TermsThe warranty period under normal installation and handling conditionsshall be two (2) years from the date of manufacture, or one

Page 153

Glossary andBibliographyIn This Appendix… page- Glossary ... 2

Page 154 - Example Wiring Diagram

GlossaryAmbientTemperatureThe air temperature in the chamber containing a powered electronicunit. A unit’s heat sinks rely on a lower ambient temperat

Page 155

DC BrakingThe inverter DC braking feature stops the AC commutation to themotor, and sends a DC current through the motor windings in orderto stop the

Page 156 - Intelligent Terminal Listing

Free-run StopA method of stopping a motor, caused when the inverter simply turnsOFF its motor output connections. This may allow the motor and loadto

Page 157

Operator Interface OptionsThe X200 inverter can utilize a remote keypads,such as the OPE-SRmini (right) or SRW-0EX(below). This allows the keypad to o

Page 158

Jogging OperationUsually done manually, a jog command from an operator’s panelrequests the motor/drive system to run indefinitely in a particulardirec

Page 159

Process VariableA physical property of a process that is of interest because it affectsthe quality of the primary task accomplished by the process. Fo

Page 160

Setpoint (SP)Thesetpointis the desired value of a process variable of interest. SeealsoProcess Variable (PV) and PID Loop.Single-phase powerAn AC powe

Page 161 - Multi-Speed Select

TorqueThe rotational force exerted by a motor shaft. The units ofmeasurement consist of the distance (radius from shaft center axis)and force (weight)

Page 162

ModBus NetworkCommunicationsIn This Appendix… page- Introduction...

Page 163 - Jogging Command

IntroductionX200 Series inverters have built-in RS-485 serial communications, featuring theModBus RTU protocol. The inverters can connect directly to

Page 164

Connecting the Inverter to ModBusFollow these steps in this section to connect the inverter to the ModBus network.1. Open Serial Port Cover - The inve

Page 165 - Set Second Motor, Special Set

4. Terminate Network Wiring - The RS-485 wiring must be terminated at each physicalend to suppress electrical reflections and help decrease transmissi

Page 166

6. Inverter Parameter Setup - The inverter has several settings related to ModBuscommunications. The table below lists them together. The Required col

Page 167 - Free-run Stop

Network Protocol ReferenceTransmission procedureThe transmission between the external control equipment and the inverter takes theprocedure below.x Qu

Page 168 - External Trip

Inverter Specification LabelThe Hitachi X200 inverters have product labels located on the right side of the housing,as pictured below. Be sure to veri

Page 169 - Unattended Start Protection

Data:x A function command is set here.x The data format used in the X200 series is corresponding to the Modbus data formatbelow.Name of Data Descripti

Page 170 - Software Lock

Message Configuration: ResponseTransmission time required:x A time period between reception of a query from the master and transmission of aresponse f

Page 171

No response occurs:In the cases below, the inverter ignores a query and returns no response.x When receiving a broadcasting queryx When detecting a tr

Page 172 - Reset Inverter

Explanation of function codesRead Coil Status [01h]:This function reads the status (ON/OFF) of selected coils. An example follows below.x Read intelli

Page 173 - Thermistor Thermal Protection

Read Holding Register [03h]:This function reads the contents of the specified number of consecutive holding registers(of specified register addresses)

Page 174

The data set in the response is as follows:Response Buffer 4-5 6-7 8-9Register Number 12+0 (highorder)12+0(loworder)12+1(highorder)12+1 (loworder)12+2

Page 175 - PID ON/OFF and PID Clear

Write in Holding Register [06h]:This function writes data in a specified holding register. An example follows:x Write “50Hz” as the first Multi-speed

Page 176

Loopback Test [08h]:This function checks a master-slave transmission using any test data. An examplefollows:x Send test data to an inverter having sla

Page 177

Write in Coils [0Fh]:This function writes data in consecutive coils. An example follows:x Change the state of intelligent input terminal [1] to [5] of

Page 178

Write in Holding Registers [10h]:This function writes data in consecutive holding registers. An example follows:x Write “3000 seconds” as the first ac

Page 179 - Add Frequency Enable

X200 Inverter SpecificationsModel-specific tables for 200V and 400V class invertersThe following tables are specific to X200 inverters for the 200V an

Page 180 - Inverter Ready

Exception Response:When sending a query (excluding a broadcasting query) to an inverter, the masteralways requests a response from the inverter. Usual

Page 181 - Emergency Stop

Store New Register Data (ENTER command)After being written in a selected holding register by the Write in Holding Registercommand (06h) or in selected

Page 182

ModBus Data ListingModBus Coil ListThe following tables list the primary coils for the inverter interface to the network. Thetable legend is given bel

Page 183

List of Coil NumbersCoilNumberName R/W Description0014h Alarm signal R 0…Normal1…Trip0015h PID deviation signal R0016h Overload signal R0017h Frequenc

Page 184

ModBus Holding RegistersThe following tables list the holding registers for the inverter interface to the network.The table legend is given below.xFun

Page 185

The following table lists holding registers for the “D” Group Monitor Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg.

Page 186 - Internal Relay Output

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Res.R Trip monitor 1: factor code 0012hR Frequency 0014h 0.1 HzR Current 0016h

Page 187

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.F002(high)R/W 1014hF002(low)Acceleration (1) timesetting *1R/WStandar

Page 188 - Run Signal

The following table lists the holding registers for the “A” Group Standard Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W Descriptio

Page 189 - Frequency Arrival Signals

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A020 Multi-speed 0 setting R/W Defines the first speed of amulti-spee

Page 190

Footnotes for the preceding table and the tables that follow:Note1: The protection method conforms to JEM 1030.Note2: The applicable motor refers to H

Page 191

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A051 DC braking enable R/W Two options; select codes:00...Disable01..

Page 192

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A071 PID enable R/W Enables PID function,two option codes:00 }PID Dis

Page 193 - Alarm Signal

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A092(high)R/W 1074hA092(low)Acceleration (2) timesettingR/WDuration o

Page 194

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A104 [OI]-[L] input activerange end voltageR/W The ending point (offs

Page 195

The following table lists the holding registers for the “B” Group Fine Tuning Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W Descrip

Page 196 - PID Second Stage Output

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B021 Overload restrictionoperation modeR/W 10B5hB221 Overload restric

Page 197

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B052 OV-LAD Stop level ofnon stop operationsettingR/W Setting the OV-

Page 198

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B086 Frequency scalingconversion factorR/W Specify a constant to scal

Page 199

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B133 DC bus AVRselectionR/W Two option codes:00}Disabled01}Enabled117

Page 200 - Logic Output Function

The following table lists the holding registers for the “C” Group Intelligent Input Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W D

Page 201

X200 Inverter Specifications, continued…Item 200V class SpecificationsEU version 015SFEF 022SFEF – – –X200 inverters,200V modelsUSA version 015NFU 022

Page 202

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.C044 PID deviation levelsettingR/W Sets the allowable PID loop errorm

Page 203 - Low Load Detection Signal

C102 Reset selection Determines response to Reset input[RS].Three option codes:00}Cancel trip state at inputsignal ON transition, stopsinverter if in

Page 204 - Analog Input Operation

List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.C144 Terminal [11] ON delay R/W Range is 0.0 to 100.0 sec. 1153h 0 to

Page 206 - Analog Output Operation

Drive ParameterSetting TablesIn This Appendix… page- Introduction...

Page 207 - PID Loop Operation

IntroductionThis appendix lists the user-programmable parameters for the X200 series invertersand the default values for European and U.S. product typ

Page 208 - PID Loop Configuration

Standard FunctionsNOTE:. Mark “9” in B031=10 shows the accessible parameters when B031 is set “10”,high level access.“A” Group Parameters Default Sett

Page 209 - Simultaneous Connections

“A” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingA043 Manual torque boost frequencyadjustment10.0 10.09A243 Manual to

Page 210

“A” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingA094 Select method to switch to Acc2/Dec2profile00 00UA294 Select me

Page 211

Fine Tuning Functions“B” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingB001 Selection of automatic restart mode 00 009

Page 212 - Accessories

Item 400V class SpecificationsEU version 004HFEF 007HFEF 015HFEF 022HFEFX200 inverters,400V modelsUSA version 004HFU 007HFU 015HFU 022HFUkW 0.4 0.75 1

Page 213

“B” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingB080 [AM]analog signal gain 100. 100.9B082 Start frequency adjustmen

Page 214 - Component Descriptions

Intelligent Terminal Functions“C” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingC001 Terminal [1] function 00 00UC201

Page 215 - DC Link Choke

“C” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingC086 AM offset calibration 0.0 0.09C091 Debug mode enable 00 009C101

Page 217

CE-EMCInstallationGuidelinesIn This Appendix… page- CE-EMC Installation Guidelines... 2- Hitachi EM

Page 218

CE-EMC Installation GuidelinesYou are required to satisfy the EMC directive (89/336/EEC) when using an X200inverter in an EU country. To satisfy the E

Page 219

4. Take measures to minimize interference that is frequently coupled in throughinstallation cables.xSeparate interfering cables with 0.25m minimum fro

Page 220 - Troubleshooting

Installation for X200 series (example of SFEF models)*) Both earth portions of the shielded cable must be connected to the earth point bycable clamps.

Page 221

Hitachi EMC RecommendationsWARNING: This equipment should be installed, adjusted, and serviced by qualifiedpersonal familiar with construction and ope

Page 223 - Maintenance

General Precautions – Read These First!WARNING: This equipment should be installed, adjusted, and serviced by qualifiedelectrical maintenance personne

Page 224 - Error Codes

Item 400V class SpecificationsEU version 030HFEF 040HFEF 055HFEF 075HFEFX200 inverters,400V modelsUSA version – 040HFU 055HFU 075HFUkW 3.0 4.0 5.5 7.5

Page 225

IndexAA Group functions 3–10AC reactors 5–3Acceleration 1–23, 3–9characteristic curves 3–27second function 3–25two-stage 4–17Access levels 3–5, 3–36,

Page 226

Choke 2–7, 5–3, A–2Chopper frequency 3–40Circuit breaker sizes xvClearance for ventilation 2–10Coasting 3–42Connectorslogic terminals 2–4serial port 2

Page 227

GGlossary of terms A–2HH Group parameters 3–65Harmonics A–4History of trip events 3–7Horsepower A–4IIGBT 1–19, A–4test method 6–15Inertia A–4Initializ

Page 228 - Maintenance and Inspection

NNameplate 1–4Navigational map 2–28, 3–4trip events 6–7NEC A–5NEMAdefinition A–5rated installation 1–3Network communications 1–24, 2–5, B–2detection s

Page 229 - Megger test

RRatings label 1–4Reactance A–6Read/write copy unit 1–3Rectifier A–6Reduced torque 3–16Regenerative braking A–6Regulation A–6Regulatory agency approva

Page 230 - Capacitor Life Curves

TTachometer A–7Technical support xixTerm definitions A–2Terminal/program source configuration 2–30, 3–10Terminalsarrangement 2–21listing 4–7torque spe

Page 231

General SpecificationsThe following table applies to all X200 inverters.Item General SpecificationsProtective housing *1 IP00Control method Sinusoidal

Page 232

Signal RatingsDetailed ratings are in “Control Logic Signal Specifications” on page 4-6.Signal / Contact RatingsBuilt-in power for inputs 24VDC, 30mA

Page 233

Derating CurvesThe maximum available inverter current output is limited by the carrier frequency andambient temperature. The carrier frequency is the

Page 234 - IGBT Test Method

Derating curves:30%40%50%60%70%80%90%100%24 6 8 10 12X200-002SFEF/NFU% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%100%24 6 8 10 12

Page 235 - Warranty

Derating curves, continued…11430%40%50%60%70%80%90%100%24 6 8 10 12X200-007SFEF/NFU% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%1

Page 236 - Bibliography

Derating curves, continued…30%40%50%60%70%80%90%100%24 6 8 10 12X200-022SFEF/NFU% of ratedoutput currentCarrier frequencykHz11530%40%50%60%70%80%90%1

Page 237 - Glossary

Derating curves, continued…11630%40%50%60%70%80%90%100%24 6 8 10 12X200-007HFEF/HFU% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%1

Page 238 - PID Loop

Derating curves, continued…11730%40%50%60%70%80%90%100%24 6 8 10 12X200-030HFEF% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%100%2

Page 239 - Appendix A

Derating curves, continued…30%40%50%60%70%80%90%100%24 6 8 10 12X200-040HFEF/HFU% of ratedoutput currentCarrier frequencykHz11830%40%50%60%70%80%90%1

Page 240

WARNING: Rotating shafts and above-ground electrical potentials can be hazardous.Therefore, it is strongly recommended that all electrical work confor

Page 241 - Carrier Frequency

Introduction to Variable-Frequency DrivesThe Purpose of Motor Speed Control for IndustryHitachi inverters provide speed control for 3-phase AC inducti

Page 242

Torque and Constant Volts/Hertz OperationIn the past, AC variable speed drives used anopen loop (scalar) technique to control speed.The constant-volts

Page 243

Inverter Output to the MotorThe AC motor must be connected only to the inverter’soutput terminals. The output terminals are uniquelylabeled (to differ

Page 244 - Communications

Intelligent Functions and ParametersMuch of this manual is devoted to describing how to useinverter functions and how to configure inverterparameters.

Page 245

Velocity ProfilesThe X200 inverter is capable of sophisticatedspeed control. A graphical representation of thatcapability will help you understand and

Page 246 - Appendix B

Frequently Asked QuestionsQ. What is the main advantage in using an inverter to drive a motor, compared toalternative solutions?A. An inverter can var

Page 247

Q. Why doesn’t the motor have a neutral connection as a return to the inverter?A. The motor theoretically represents a “balanced Y” load if all three

Page 248 - Required

Q. How will I know if my application will require resistive braking?A. For new applications, it may be difficult to tell before you actually test amot

Page 249 - Network Protocol Reference

Inverter Mountingand InstallationIn This Chapter… page- Orientation to Inverter Features ... 2- Basi

Page 250

Orientation to Inverter FeaturesUnpacking and InspectionPlease take a few moments to unpack your new X200 inverter and perform these steps:1. Look for

Page 251

Index to Warnings and Cautions in This Manual ivCautions and Warnings for Orientation and Mounting ProceduresHIGH VOLTAGE: Hazard of electrical shock.

Page 252

Front Housing CoverHIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power beforeworking on this control. Wait five (5) minutes before rem

Page 253 - Explanation of function codes

Logic Connector IntroductionAfter removing the front housing cover, take a moment to become familiar with theconnectors, as shown below.HIGH VOLTAGE:

Page 254

DIP Switch IntroductionThe inverter has internal DIP switches, located near the middle of the logic connectorsas shown below. This section provides an

Page 255

Power Wiring Access – First, ensure no powersource is connected to the inverter. If powerhas been connected, verify that the PowerLED is OFF and then

Page 256

Basic System DescriptionA motor control system will obviously include a motor and inverter, as well as a circuitbreaker or fuses for safety. If you ar

Page 257

WARNING: In the cases below involving a general-purpose inverter, a large peakcurrent can flow on the power supply side, sometimes destroying the conv

Page 258

Choosing a Mounting LocationStep 1: Study the following caution messages associated with mounting the inverter.This is the time when mistakes are most

Page 259

Ensure Adequate VentilationStep 2: To summarize the caution messages – you will need to find a solid, non-flammable, vertical surface that is in a rel

Page 260

Check Inverter DimensionsStep 4: Locate the applicable drawing on the following pages for your inverter.Dimensions are given in millimeters (inches) f

Page 261

Dimensional drawings, continued…X200-005SFEF,007SFEF, -007NFUCAUTION: Power terminal assignment is different compared to old models such as L100, L200

Page 262 - ModBus Data Listing

Wiring – Warnings for Electrical Practice and Wire SpecificationsWARNING: “USE 60/75qC Cu wire only” or equivalent. For models X200-005S, -007S,-011S,

Page 263

Dimensional drawings, continued…X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFUCAUTION: Power terminal assignment is different compared to old models su

Page 264 - ModBus Holding Registers

Dimensional drawings, continued…X200-004HFEF, -004HFUCAUTION: Power terminal assignment is different compared to old models such as L100, L200series,

Page 265

Dimensional drawings, continued…X200-007HFEF, -007HFUCAUTION: Power terminal assignment is different compared to old models such as L100, L200series,

Page 266

Dimensional drawings, continued…X200-015HFEF~040HFEF, -015HFU~040HFUCAUTION: Power terminal assignment is different compared to old models such as L10

Page 267 - B24B24

Dimensional drawings, continued…X200-055LFU, -075LFU, -055HFU, -075HFU, -055HFEF, -075HFEFCAUTION: Power terminal assignment is different compared to

Page 268 - 01...Use 0 Hz

Prepare for WiringStep 5: It is very important to perform the wiring steps carefully and correctly. Beforeproceeding, please study the caution and war

Page 269

Determining Wire and Fuse SizesThe maximum motor currents in your application determines the recommended woresize. The following table gives the wire

Page 270

Terminal Dimensions and Torque SpecsThe terminal screw dimensions for all X200 inverters are listed in table below. Thisinformation is useful in sizin

Page 271

Please use the terminal arrangement below corresponding to your inverter model.Inverter models X200-002SFEF~004SFEF, X200-005SFEF~022SFEF,X200-002NFU~

Page 272

CAUTION: Be sure that the input voltage matches the inverter specifications:x Single-phase 200 to 240 V 50/60 Hz (0.2kW~2.2kW) for SFEF modelsx Single

Page 273

Wiring – Cautions for Electrical PracticeCAUTION: Fasten the screws with the specified fastening torque in the table below.Check for any loosening of

Page 274

Wire the Inverter Output to MotorStep 7: The process of motor selection is beyond the scope of this manual. However, itmust be an AC induction motor w

Page 275

Uncover the Inverter VentsStep 8: After mounting and wiring the inverter,remove any covers from the inverter housing. Thisincludes material over the s

Page 276

Pre-test and Operational PrecautionsThe following instructions apply to the powerup test, or to any time the inverter ispowered and operating. Please

Page 277

Using the Front Panel KeypadPlease take a moment to familiarize yourself with the keypad layout shown in thefigure below. The display is used in progr

Page 278

Keys, Modes, and ParametersThe purpose of the keypad is to provide a way tochange modes and parameters. The term functionapplies to both monitoring mo

Page 279

Keypad Navigation MapThe X200 Series inverter drives have many programmable functions and parameters.Chapter 3 will cover these in detail, but you nee

Page 280

Selecting Functions and Editing ParametersTo prepare to run the motor in the powerup test, this section will show how to configurethe necessary parame

Page 281

If the Potentiometer Enable LED is OFF, follow these steps below.Action Display Func./Parameter(Starting point) A- - -“A” Group selectedPress the

Page 282

Set the Motor Base Frequency – The motor is designed to operate at a specific ACfrequency. Most commercial motors are designed for 50/60 Hz operation.

Page 283

Action Display Func./Parameter(Starting point) A003Base frequency settingPress the key and hold until Æ A082AVR voltage selectPress the key.

Page 284 - Setting Tables

CAUTION: Remarks for using ground fault interrupter breakers in the main powersupply: Adjustable frequency inverter with integrated CE-filters and shi

Page 285

Set the Number of Motor Poles – The motor’s internal winding arrangement determinesits number of magnetic poles. The specification label on the motor

Page 286 - Standard Functions

Monitoring Parameters with the DisplayAfter using the keypad for parameter editing, it’s agood idea to switch the inverter from Program Mode toMonitor

Page 287 - Appendix C

Powerup Test Observations and SummaryStep 10: Reading this section will help you make some useful observations when firstrunning the motor.Error Codes

Page 289 - Fine Tuning Functions

ConfiguringDrive ParametersIn This Chapter… page- Choosing a Programming Device... 2- Using the Keypad

Page 290

Choosing a Programming DeviceIntroductionHitachi variable frequency drives (inverters) use the latest electronics technology forgetting the right AC w

Page 291

Using the Keypad DevicesThe X200 Series inverter front keypad contains all the elements for both monitoringand programming parameters. The keypad is l

Page 292 - 0.0 0.0

Keypad Navigation MapYou can use the inverter’s front panel keypad to navigate to any parameter or function.The diagram below shows the basic navigati

Page 293

Operational ModesThe RUN and PRG LEDs tell just part of the story;Run Mode and Program Modes are independentmodes, not opposite modes. In the state di

Page 294 - Guidelines

“D” Group: Monitoring FunctionsYou can access important parameter values with the “D” Group monitoring functions,whether the inverter is in Run Mode o

Page 295 - $SSHQGL['

Warnings for Configuring Drive ParametersWARNING: When parameter B012, level of electronic thermal setting, is set tomotor FLA rating (Full Load Amper

Page 296 - Integrated EMC Filter

“D” FunctionFunc.CodeName /SRW DisplayDescriptionRunModeEditUnitsScaled output frequencymonitorD007F-Cnv 00000.00Displays the output frequencyscaled b

Page 297

Local Monitoring During Network OperationThe X200 inverter’s serial port may be connected to a network or to an external digitaloperator. During those

Page 298 - Hitachi EMC Recommendations

“F” Group: Main Profile ParametersThe basic frequency (speed) profile isdefined by parameters contained in the “F”Group as shown to the right. The set

Page 299

“A” Group: Standard FunctionsThe inverter provides flexibility in how you control Run/Stop operation and set theoutput frequency (motor speed). It has

Page 300

Run Command Source Setting – For parameter A002, the following table provides afurther description of each option, and a reference to other page(s) fo

Page 301

Basic Parameter SettingsThese settings affect the most fundamental behavior of the inverter – the outputs to themotor. The frequency of the inverter’s

Page 302

Analog Input SettingsThe inverter has the capability to accept an external analog input that can commandthe output frequency to the motor. Voltage inp

Page 303

“A” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)Units[AT] selectionA005AT-Slct O/VRFive options; select codes:02..

Page 304

Multi-speed and Jog Frequency SettingThe X200 inverter has the capability to store and output up to 16 preset frequencies tothe motor (A020 to A035).

Page 305

Torque Control AlgorithmsThe inverter generates the motor output accordingto the V/f algorithm selected. Parameter A044selects the inverter algorithm

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