X200 Series InverterInstruction Manualx Single-phase Input 200V classx Three-phase Input 200V classx Three-phase Input 400V classHitachi Industrial
WARNING: Be sure not to touch the inside of the energized inverter or to put anyconductive object into it. Otherwise, there is a danger of electric sh
Be aware that running the motor at a low speed for a long time can cause motoroverheating. This is particularly true when manual torque boost is ON, o
DC Braking (DB) SettingsNormal DC braking performance The DCbraking feature can provide additionalstopping torque when compared to a normaldecelerati
CAUTION: Be careful to avoid specifying a braking time that is long enough to causemotor overheating. If you use DC braking, we recommend using a moto
Frequency-related FunctionsFrequency Limits – Upper and lowerlimits can be imposed on the inverteroutput frequency. These limits willapply regardless
Jump Frequencies – Some motors or machines exhibit resonances at particular speed(s),which can be destructive for prolonged running at those speeds. T
PID ControlWhen enabled, the built-in PID loop calculates an ideal inverter output value to cause aloop feedback process variable (PV) to move closer
Automatic Voltage Regulation (AVR) FunctionThe automatic voltage regulation (AVR) feature keeps the inverter output waveform ata relatively constant a
Energy Savings Mode / Optional Accel/DecelEnergy Saving Mode – This function allows the inverter to deliver the minimum powernecessary to maintain spe
Second Acceleration and Deceleration FunctionsThe X200 inverter features two-stage acceleration and deceleration ramps. This givesflexibility in the p
“A” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsAcc1 to Acc2 frequencytransition pointA095ACC CHfr 0000.0HzOu
Warnings and Cautions for Troubleshooting and MaintenanceWARNING: Wait at least five (5) minutes after turning OFF the input power supplybefore perfor
Accel/DecelStandard acceleration and deceleration islinear. The inverter CPU can alsocalculate an S-curve acceleration ordeceleration curve as shown.
Additional Analog Input SettingsInput Range Settings – The parameters in the following table adjust the inputcharacteristics of the analog current inp
Analog Input Calculate Function – The inverter can mathematically combine two inputsources into one value. The Calculate function can either add, subt
Add Frequency – The inverter can add or subtract on offset value to the outputfrequency setting which is specified by A001 (will work with any of the
Potentiometer SettingsInput Range Settings – The parameters in the following table adjust the inputcharacteristics of the integrated potentiometer. Wh
“B” Group: Fine Tuning FunctionsThe “B” Group of functions and parameters adjust some of the more subtle but usefulaspects of motor control and system
“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsSelection of automatic restartmodeB001IPS POWR ALMSelect inve
Electronic Thermal Overload Alarm SettingThe thermal overload detection protects theinverter and motor from overheating due to anexcessive load. It us
Overload RestrictionIf the inverter’s output current exceeds apreset current level you specify duringacceleration or constant speed, the overloadrestr
Software Lock ModeThe software lock function keeps personnel from accidentally changing parameters inthe inverter memory. Use B031 to select from vari
CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary orsecondary side of the inverter.When there has been a sudde
“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsSoftware lock mode selectionB031S-Lock MD1Prevents parameter
Controlled Stop Operation at Power LossControlled stop operation at power loss helps avoid tripping or free-running (coasting)of the motor when power
“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsSelection of controlled stopoperationB050IPS MODE OFFTwo opti
Miscellaneous SettingsThe miscellaneous settings include scaling factors, initialization modes, and others.This section covers some of the most import
“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)Units[AM] analog signal gainB080AM-Adj 00100%Adjust of analog outp
B091/B088: Stop Mode / Restart Mode Configuration – You can configure how theinverter performs a standard stop (each time Run FWD and REV signals turn
“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsRestart mode after FRSB088RUN FRS ZSTSelects how the inverter
B089: Monitor display select for networked inverter – When the X200 inverter iscontrolled via network, the inverter’s keypad display can still provide
B130, B131: Over-voltage LAD Stop Enable/ Level – The over-voltage LADSTOPfunction monitors the DC bus voltage andactively changes the output frequenc
DC Bus AVR for Deceleration SettingsThis function is to achieve stable DCbus voltage in case of deceleration. DCbus voltage rises due to regenerationd
CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTERIn the case below involving a general-purpose inverter, a large peak current can flow on thep
Miscellaneous Settings (continued)B140: Over-current Trip Suppression – TheOver-current Trip Suppression functionmonitors the motor current and active
“B” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsOver-current tripsuppressionB140I-SUP Mode OFFTwo option code
“C” Group: Intelligent Terminal FunctionsThe five input terminals [1],[2],[3],[4], and [5] can be configured for any of 31 differentfunctions. The nex
The input logic conversion is programmable for each of the six inputs default tonormally open (active high), but you can select normally closed (activ
Input Function Summary Table – This table shows all thirty-one intelligent inputfunctions at a glance. Detailed description of these functions, relate
Input Function Summary TableOptionCodeTerminalSymbolFunction Name DescriptionANLGWhen a thermistor is connected to terminal [5]and [L], the inverter c
Input Function Summary TableOptionCodeTerminalSymbolFunction Name DescriptionON Adds the A145 (add frequency) value to the outputfrequency50 ADD ADD f
Output Terminal ConfigurationThe inverter provides configuration for logic (discrete) and analog outputs, shown in thetable below.“C” Function Default
Output Function Summary Table – This table shows all twelve functions for the logicaloutputs (terminals [11] and [AL]) at a glance. Detailed descripti
Analog Function Summary Table – This table shows both functions for the analogvoltage output [AM] terminal, configured by C028. More information on us
CAUTION: In all the instrumentations in this manual, covers and safety devices are occasionallyremoved to describe the details. While operating the pr
Low Load Detection ParametersThe following parameters work inconjunction with the intelligent outputfunction, when configured. The outputmode paramete
Output Function Adjustment ParametersThe following parameters work inconjunction with the intelligent outputfunction, when configured. The overloadlev
“C” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)UnitsOverload level settingC041OV LVL 001.60ASets the overload sig
Network Communications SettingsThe following table lists parameters that configure the inverter’s serial communicationsport. The settings affect how t
Analog Signal Calibration SettingsThe functions in the following tableconfigure the signals for the analoginput terminals. Note that thesesettings do
Miscellaneous FunctionsThe following table contains miscellaneous functions not in other function groups.“C” Function DefaultsFunc.CodeName /SRW Displ
Output Logic and TimingLogic Output Function – The inverter has a built-in logic output feature. You can selectany two of the other nine intelligent o
Output Signal ON/OFF Delay Function – Intelligent outputs including terminals [11]and the output relay, have configurable signal transition delays. Ea
“H” Group: Motor Constants FunctionsThe “H” Group parameters configure theinverter for the motor characteristics. You mustmanually set H003 and H004 v
Terminal Tightening Torque and Wire SizeThe wire size range and tightening torque for field wiring terminals are presented inthe tables below.Motor Ou
Operationsand MonitoringIn This Chapter… page- Introduction... 2- C
IntroductionThe previous material in Chapter 3 gave a reference listing of all the programmablefunctions of the inverter. We suggest that you first sc
Warning Messages for Operating ProceduresWARNING: Be sure to turn ON the input power supply only after closing the front case.While the inverter is en
Connecting to PLCs and Other DevicesHitachi inverters (drives) are useful in many types of applications. During installation,the inverter keypad (or o
Example Wiring DiagramThe schematic diagram below provides a general example of logic connector wiring, inaddition to basic power and motor wiring con
Control Logic Signal SpecificationsThe control logic connectors are located justbehind the front housing cover. The relaycontacts are just to the left
Intelligent Terminal ListingIntelligent InputsUse the following table to locate pages for intelligent input material in this chapter.Input Function Su
Using Intelligent Input TerminalsTerminals [1], [2], [3], [4], and [5] are identical, programmable inputs for general use.The input circuits can use t
The two diagrams below input wiring circuits using the inverter’s internal +24V supply.Each diagram shows the connection for simple switches, or for a
The two diagrams below show input wiring circuits using an external supply. If usingthe “Sinking Inputs, External Supply” in below wiring diagram, be
Circuit Breaker and Fuse SizesThe inverter’s connections to input power must include UL Listed inverse time circuitbreakers with 600V rating, or UL Li
Forward Run/Stop and Reverse Run/Stop Commands:When you input the Run command via the terminal [FW], the inverter executes theForward Run command (hig
Multi-Speed SelectThe inverter can store up to 16 different targetfrequencies (speeds) that the motor output uses forsteady-state run condition. These
While using the multi-speed capability, you can monitor the present frequency withmonitor function D001 during each segment of a multi-speed operation
Jogging CommandThe Jog input [JG] is used to commandthe motor to rotate slowly in smallincrements for manual operation. Thespeed is limited to 10 Hz.
External Signal for DC BrakingWhen the terminal [DB] is turned ON, theDC braking feature is enabled. Set thefollowing parameters when the external DCb
Set Second Motor, Special SetIf you assign the [SET] function to an intelligent input terminal, you can select betweentwo sets of motor parameters. Th
Two Stage Acceleration and DecelerationWhen terminal [2CH] is turned ON, theinverter changes the rate of acceleration anddeceleration from the initial
Free-run StopWhen the terminal [FRS] is turned ON, the inverter stops the output and the motorenters the free-run state (coasting). If terminal [FRS]
External TripWhen the terminal [EXT] is turned ON, the inverter enters the trip state, indicateserror code E12, and stops the output. This is a genera
Unattended Start ProtectionIf the Run command is already set when power is turned ON, the inverter startsrunning immediately after powerup. The Unatte
Table of ContentsSafety MessagesHazardous High Voltage...
Software LockWhen the terminal [SFT] is turned ON, the data of all the parameters and functions(except the output frequency, depending on the setting
Analog Input Current/Voltage SelectThe [AT] terminal selects whether the inverter uses the voltage [O] or current [OI]input terminals for external fre
Reset InverterThe [RS] terminal causes the inverter to executethe reset operation. If the inverter is in Trip Mode,the reset cancels the Trip state. W
Thermistor Thermal ProtectionMotors that are equipped with a thermistor can be protected from overheating. Inputterminal [5] has the unique ability t
Three-wire Interface OperationThe 3-wire interface is an industry standard motor control interface. This function usestwo inputs for momentary contact
PID ON/OFF and PID ClearThe PID loop function is useful for controlling motor speed to achieve constant flow,pressure, temperature, etc. in many proce
Remote Control Up and Down FunctionsThe [UP][DWN] terminal functions can adjust the output frequency for remote controlwhile the motor is running. The
It is possible for the inverter to retain the frequency set from the [UP] and [DWN]terminals through a power loss. Parameter C101 enables/disables the
Force Operation from Digital OperatorThis function permits a digital operator interface to override the following two settingsin the inverter:x A001 -
Add Frequency EnableThe inverter can add or subtract an offset value to the output frequency setting which isspecified by A001 (will work with any of
Chapter 4: Operations and MonitoringIntroduction ...
Force Terminal ModeThe purpose of this intelligent input is to allow a device to force the inverter to allowcontrol of the following two parameters vi
Emergency Stop- The emergency stop function shuts off the inverter output (i.e. stops the switchingoperation of the main circuit elements) in response
How to go into Emergency Stop modeThe Emergency Stop function of X200 is activated by turning ON the hardware switch(S8) located on the control card.B
OptionCodeTerminalSymbolFunction Name State DescriptionON Emergency signal is activated64 EMR Emergency StopOFF Emergency signal is not activatedValid
… this page is left intentionally blank.435Operations andMonitoring4−35Operations andMonitoring
Using Intelligent Output TerminalsThe intelligent output terminals are programmable in a similar way to the intelligentinput terminals. The inverter h
Internal Relay OutputThe inverter has an internal relay output withnormally open and normally closed contacts(Type 1 form C). The output signal that c
Output Signal ON/OFF Delay FunctionIntelligent outputs including terminals [11], and the output relay, have configurablesignal transition delays. Each
Run SignalWhen the [RUN] signal is selected as anintelligent output terminal, the inverteroutputs a signal on that terminal whenit is in Run Mode. The
Frequency Arrival SignalsTheFrequency Arrival group of outputs helps coordinate external systems with thecurrent velocity profile of the inverter. As
RevisionsRevision History TableNo. Revision CommentsDate ofIssueOperationManual No.Initial release of manual NT301XThis manual is valid with QRG (NT30
Frequency arrival output [FA1] uses thestandard output frequency (parameterF001) as the threshold for switching. Inthe figure to the right, FrequencyA
Overload Advance Notice SignalWhen the output current exceeds a presetvalue, the [OL] terminal signal turns ON.The parameter C041 sets the overloadthr
Output Deviation for PID ControlThe PID loop error is defined as themagnitude (absolute value) of the differencebetween the Setpoint (target value) an
Alarm SignalThe inverter alarm signal is active when a fault hasoccurred and it is in the Trip Mode (refer to thediagram at right). When the fault is
The alarm relay output can be configured in two main ways:xTrip/Power Loss Alarm – The alarm relay is configured as normally closed(C036=1) by default
Analog Input Disconnect DetectThis feature is useful when the inverter receives a speed reference from an externaldevice. Upon input signal loss at ei
PID Second Stage OutputThe inverter has a built-in PID loop feature for two-stage control, useful for certainapplications such as building ventilation
To use the PID Second Stage Output feature, you will need to choose upper and lowerlimits for the PV, via C053 and C052 respectively. As the timing di
OptionCodeTerminalSymbolFunction Name State DescriptionONx Transitions to ON when the inverter is in RUNMode and the PID Process Variable (PV) is less
Network Detection Signal (Integrated ModBus)The Network Detection Signal output indicates the general status of networkcommunications (integrated ModB
Safety MessagesFor the best results with the X200 Series inverter, carefully read this manual and all ofthe warning labels attached to the inverter be
Contact InformationHitachi America, Ltd.Power and Industrial Division50 Prospect AvenueTarrytown, NY 10591U.S.A.Phone: +1-914-631-0600Fax: +1-914-631-
Logic Output FunctionThe Logic Output Function uses the inverter’s built-in logic feature. You can select anytwo of the other nine intelligent output
OptionCodeTerminalSymbolFunction Name State DescriptionON when the Boolean operation specified by C143 hasa logical “1” result09 LOG Logic OutputFunct
Network Detection Signal (FieldBus Option)The Network Detection Signal output indicates the general status of networkcommunications when using a Field
Low Load Detection SignalThe Low Load Detection Signal output indicates the general status of the inverteroutput current. When the output current beco
Analog Input OperationThe X200 inverters provide for analog input tocommand the inverter frequency output value.The analog input terminal group includ
The following table shows the available analog input settings. Parameter A005 and theinput terminal [AT] determine the External Frequency Command inpu
Analog Output OperationIn inverter applications it is useful to monitorthe inverter operation from a remote location orfrom the front panel of an inve
PID Loop OperationIn standard operation, the inverter uses a reference source selected by parameter A001for the output frequency, which may be a fixed
PID Loop ConfigurationThe inverter’s PID loop algorithm is configurable for various applications.PID Output Limit - The PID loop controller has a buil
Configuring the Inverter for Multiple MotorsSimultaneous ConnectionsFor some applications, you may need to connect two ormore motors (wired in paralle
Having two motor profiles lets you store two “personalities” for motors in one inverter’smemory. The inverter allows the final selection between the t
Inverter SystemAccessoriesIn This Chapter… page- Introduction... 2-
IntroductionIntroductionA motor control system will obviously include a motor and inverter, as well as fuses forsafety. If you are connecting a motor
Component DescriptionsAC Reactors, Input SideThis is useful in suppressing harmonics induced on the power supply lines, or when themain power voltage
Zero-phase Reactor (RF Noise Filter)The zero-phase reactor helps reduce radiatednoise from the inverter wiring. It can be usedon the input or output s
Dynamic BrakingIntroductionThe purpose of dynamic braking is to improve the ability of the inverter to stop(decelerate) the motor and load. This becom
Use one BRD-E3 braking unit for the braking torque listed in the following table.Note the column meanings in the tables:x Column “A” = Average braking
400V Class Inverters The followingtables specify the braking options for400V class X200 inverters and thebraking torque for each option. You canconn
Getting StartedIn This Chapter… page- Introduction... 2- X200 Inver
Troubleshootingand MaintenanceIn This Chapter… page- Troubleshooting... 2-
TroubleshootingSafety MessagesPlease read the following safety messages before troubleshooting or performingmaintenance on the inverter and motor syst
Troubleshooting TipsThe table below lists typical symptoms and the corresponding solution(s).Symptom/condition Probable Cause Solutionx Is the frequen
Symptom/condition Probable Cause Solutionx If using the analog input, is thecurrent or voltage at [O] or [OI]?x Check the wiring.x Check the potentiom
Monitoring Trip Events, History, & ConditionsFault Detection and ClearingThe microprocessor in the inverter detects a varietyof fault conditions a
ErrorCodeName Cause(s)E 13USP When the Unattended Start Protection (USP) isenabled, an error occurred when power is appliedwhile a Run signal is prese
Trip History and Inverter StatusWe recommend that you first find the cause of the fault before clearing it. When a faultoccurs, the inverter stores im
Restoring Factory Default SettingsYou can restore all inverter parameters to the original factory (default) settings for theintended country of use. A
Maintenance and InspectionMonthly and Yearly Inspection ChartInspectionCycleItem Inspected Check for…Month YearInspectionMethodCriteriaAmbientenvironm
Megger testThemegger is a piece of test equipment that uses a high voltage to determine if aninsulation degradation has occurred. For inverters, it is
IntroductionMain FeaturesCongratulation on your purchase of anX200 Series Hitachi inverter! Thisinverter drive features state-of-the-artcircuitry and
Spare partsWe recommend that you stock spare parts to reduce down time, including these parts:QuantityPart description SymbolUsed SpareNotesCooling fa
General Inverter Electrical MeasurementsThe following table specifies how to measure key system electrical parameters. Thediagrams on the next page sh
The figures below show measurement locations for voltage, current, and powermeasurements listed in the table on the previous page. The voltage to be m
Inverter Output Voltage Measurement TechniquesTaking voltage measurements around drives equipment requires the right equipmentand a safe approach. You
IGBT Test MethodThe following procedure will check the inverter transistors (IGBTs) and diodes:1. Disconnect input power to terminals [R, S, and T] an
WarrantyWarranty TermsThe warranty period under normal installation and handling conditionsshall be two (2) years from the date of manufacture, or one
Glossary andBibliographyIn This Appendix… page- Glossary ... 2
GlossaryAmbientTemperatureThe air temperature in the chamber containing a powered electronicunit. A unit’s heat sinks rely on a lower ambient temperat
DC BrakingThe inverter DC braking feature stops the AC commutation to themotor, and sends a DC current through the motor windings in orderto stop the
Free-run StopA method of stopping a motor, caused when the inverter simply turnsOFF its motor output connections. This may allow the motor and loadto
Operator Interface OptionsThe X200 inverter can utilize a remote keypads,such as the OPE-SRmini (right) or SRW-0EX(below). This allows the keypad to o
Jogging OperationUsually done manually, a jog command from an operator’s panelrequests the motor/drive system to run indefinitely in a particulardirec
Process VariableA physical property of a process that is of interest because it affectsthe quality of the primary task accomplished by the process. Fo
Setpoint (SP)Thesetpointis the desired value of a process variable of interest. SeealsoProcess Variable (PV) and PID Loop.Single-phase powerAn AC powe
TorqueThe rotational force exerted by a motor shaft. The units ofmeasurement consist of the distance (radius from shaft center axis)and force (weight)
ModBus NetworkCommunicationsIn This Appendix… page- Introduction...
IntroductionX200 Series inverters have built-in RS-485 serial communications, featuring theModBus RTU protocol. The inverters can connect directly to
Connecting the Inverter to ModBusFollow these steps in this section to connect the inverter to the ModBus network.1. Open Serial Port Cover - The inve
4. Terminate Network Wiring - The RS-485 wiring must be terminated at each physicalend to suppress electrical reflections and help decrease transmissi
6. Inverter Parameter Setup - The inverter has several settings related to ModBuscommunications. The table below lists them together. The Required col
Network Protocol ReferenceTransmission procedureThe transmission between the external control equipment and the inverter takes theprocedure below.x Qu
Inverter Specification LabelThe Hitachi X200 inverters have product labels located on the right side of the housing,as pictured below. Be sure to veri
Data:x A function command is set here.x The data format used in the X200 series is corresponding to the Modbus data formatbelow.Name of Data Descripti
Message Configuration: ResponseTransmission time required:x A time period between reception of a query from the master and transmission of aresponse f
No response occurs:In the cases below, the inverter ignores a query and returns no response.x When receiving a broadcasting queryx When detecting a tr
Explanation of function codesRead Coil Status [01h]:This function reads the status (ON/OFF) of selected coils. An example follows below.x Read intelli
Read Holding Register [03h]:This function reads the contents of the specified number of consecutive holding registers(of specified register addresses)
The data set in the response is as follows:Response Buffer 4-5 6-7 8-9Register Number 12+0 (highorder)12+0(loworder)12+1(highorder)12+1 (loworder)12+2
Write in Holding Register [06h]:This function writes data in a specified holding register. An example follows:x Write “50Hz” as the first Multi-speed
Loopback Test [08h]:This function checks a master-slave transmission using any test data. An examplefollows:x Send test data to an inverter having sla
Write in Coils [0Fh]:This function writes data in consecutive coils. An example follows:x Change the state of intelligent input terminal [1] to [5] of
Write in Holding Registers [10h]:This function writes data in consecutive holding registers. An example follows:x Write “3000 seconds” as the first ac
X200 Inverter SpecificationsModel-specific tables for 200V and 400V class invertersThe following tables are specific to X200 inverters for the 200V an
Exception Response:When sending a query (excluding a broadcasting query) to an inverter, the masteralways requests a response from the inverter. Usual
Store New Register Data (ENTER command)After being written in a selected holding register by the Write in Holding Registercommand (06h) or in selected
ModBus Data ListingModBus Coil ListThe following tables list the primary coils for the inverter interface to the network. Thetable legend is given bel
List of Coil NumbersCoilNumberName R/W Description0014h Alarm signal R 0…Normal1…Trip0015h PID deviation signal R0016h Overload signal R0017h Frequenc
ModBus Holding RegistersThe following tables list the holding registers for the inverter interface to the network.The table legend is given below.xFun
The following table lists holding registers for the “D” Group Monitor Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg.
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Res.R Trip monitor 1: factor code 0012hR Frequency 0014h 0.1 HzR Current 0016h
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.F002(high)R/W 1014hF002(low)Acceleration (1) timesetting *1R/WStandar
The following table lists the holding registers for the “A” Group Standard Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W Descriptio
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A020 Multi-speed 0 setting R/W Defines the first speed of amulti-spee
Footnotes for the preceding table and the tables that follow:Note1: The protection method conforms to JEM 1030.Note2: The applicable motor refers to H
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A051 DC braking enable R/W Two options; select codes:00...Disable01..
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A071 PID enable R/W Enables PID function,two option codes:00 }PID Dis
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A092(high)R/W 1074hA092(low)Acceleration (2) timesettingR/WDuration o
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.A104 [OI]-[L] input activerange end voltageR/W The ending point (offs
The following table lists the holding registers for the “B” Group Fine Tuning Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W Descrip
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B021 Overload restrictionoperation modeR/W 10B5hB221 Overload restric
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B052 OV-LAD Stop level ofnon stop operationsettingR/W Setting the OV-
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B086 Frequency scalingconversion factorR/W Specify a constant to scal
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.B133 DC bus AVRselectionR/W Two option codes:00}Disabled01}Enabled117
The following table lists the holding registers for the “C” Group Intelligent Input Functions.List of Holding RegistersNetwork DataFunc.CodeName R/W D
X200 Inverter Specifications, continued…Item 200V class SpecificationsEU version 015SFEF 022SFEF – – –X200 inverters,200V modelsUSA version 015NFU 022
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.C044 PID deviation levelsettingR/W Sets the allowable PID loop errorm
C102 Reset selection Determines response to Reset input[RS].Three option codes:00}Cancel trip state at inputsignal ON transition, stopsinverter if in
List of Holding RegistersNetwork DataFunc.CodeName R/W DescriptionReg. Range Res.C144 Terminal [11] ON delay R/W Range is 0.0 to 100.0 sec. 1153h 0 to
Drive ParameterSetting TablesIn This Appendix… page- Introduction...
IntroductionThis appendix lists the user-programmable parameters for the X200 series invertersand the default values for European and U.S. product typ
Standard FunctionsNOTE:. Mark “9” in B031=10 shows the accessible parameters when B031 is set “10”,high level access.“A” Group Parameters Default Sett
“A” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingA043 Manual torque boost frequencyadjustment10.0 10.09A243 Manual to
“A” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingA094 Select method to switch to Acc2/Dec2profile00 00UA294 Select me
Fine Tuning Functions“B” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingB001 Selection of automatic restart mode 00 009
Item 400V class SpecificationsEU version 004HFEF 007HFEF 015HFEF 022HFEFX200 inverters,400V modelsUSA version 004HFU 007HFU 015HFU 022HFUkW 0.4 0.75 1
“B” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingB080 [AM]analog signal gain 100. 100.9B082 Start frequency adjustmen
Intelligent Terminal Functions“C” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingC001 Terminal [1] function 00 00UC201
“C” Group Parameters Default SettingFunc.CodeName-FE(EU)-FU(USA)B031=10UserSettingC086 AM offset calibration 0.0 0.09C091 Debug mode enable 00 009C101
CE-EMCInstallationGuidelinesIn This Appendix… page- CE-EMC Installation Guidelines... 2- Hitachi EM
CE-EMC Installation GuidelinesYou are required to satisfy the EMC directive (89/336/EEC) when using an X200inverter in an EU country. To satisfy the E
4. Take measures to minimize interference that is frequently coupled in throughinstallation cables.xSeparate interfering cables with 0.25m minimum fro
Installation for X200 series (example of SFEF models)*) Both earth portions of the shielded cable must be connected to the earth point bycable clamps.
Hitachi EMC RecommendationsWARNING: This equipment should be installed, adjusted, and serviced by qualifiedpersonal familiar with construction and ope
General Precautions – Read These First!WARNING: This equipment should be installed, adjusted, and serviced by qualifiedelectrical maintenance personne
Item 400V class SpecificationsEU version 030HFEF 040HFEF 055HFEF 075HFEFX200 inverters,400V modelsUSA version – 040HFU 055HFU 075HFUkW 3.0 4.0 5.5 7.5
IndexAA Group functions 3–10AC reactors 5–3Acceleration 1–23, 3–9characteristic curves 3–27second function 3–25two-stage 4–17Access levels 3–5, 3–36,
Choke 2–7, 5–3, A–2Chopper frequency 3–40Circuit breaker sizes xvClearance for ventilation 2–10Coasting 3–42Connectorslogic terminals 2–4serial port 2
GGlossary of terms A–2HH Group parameters 3–65Harmonics A–4History of trip events 3–7Horsepower A–4IIGBT 1–19, A–4test method 6–15Inertia A–4Initializ
NNameplate 1–4Navigational map 2–28, 3–4trip events 6–7NEC A–5NEMAdefinition A–5rated installation 1–3Network communications 1–24, 2–5, B–2detection s
RRatings label 1–4Reactance A–6Read/write copy unit 1–3Rectifier A–6Reduced torque 3–16Regenerative braking A–6Regulation A–6Regulatory agency approva
TTachometer A–7Technical support xixTerm definitions A–2Terminal/program source configuration 2–30, 3–10Terminalsarrangement 2–21listing 4–7torque spe
General SpecificationsThe following table applies to all X200 inverters.Item General SpecificationsProtective housing *1 IP00Control method Sinusoidal
Signal RatingsDetailed ratings are in “Control Logic Signal Specifications” on page 4-6.Signal / Contact RatingsBuilt-in power for inputs 24VDC, 30mA
Derating CurvesThe maximum available inverter current output is limited by the carrier frequency andambient temperature. The carrier frequency is the
Derating curves:30%40%50%60%70%80%90%100%24 6 8 10 12X200-002SFEF/NFU% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%100%24 6 8 10 12
Derating curves, continued…11430%40%50%60%70%80%90%100%24 6 8 10 12X200-007SFEF/NFU% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%1
Derating curves, continued…30%40%50%60%70%80%90%100%24 6 8 10 12X200-022SFEF/NFU% of ratedoutput currentCarrier frequencykHz11530%40%50%60%70%80%90%1
Derating curves, continued…11630%40%50%60%70%80%90%100%24 6 8 10 12X200-007HFEF/HFU% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%1
Derating curves, continued…11730%40%50%60%70%80%90%100%24 6 8 10 12X200-030HFEF% of ratedoutput currentCarrier frequencykHz30%40%50%60%70%80%90%100%2
Derating curves, continued…30%40%50%60%70%80%90%100%24 6 8 10 12X200-040HFEF/HFU% of ratedoutput currentCarrier frequencykHz11830%40%50%60%70%80%90%1
WARNING: Rotating shafts and above-ground electrical potentials can be hazardous.Therefore, it is strongly recommended that all electrical work confor
Introduction to Variable-Frequency DrivesThe Purpose of Motor Speed Control for IndustryHitachi inverters provide speed control for 3-phase AC inducti
Torque and Constant Volts/Hertz OperationIn the past, AC variable speed drives used anopen loop (scalar) technique to control speed.The constant-volts
Inverter Output to the MotorThe AC motor must be connected only to the inverter’soutput terminals. The output terminals are uniquelylabeled (to differ
Intelligent Functions and ParametersMuch of this manual is devoted to describing how to useinverter functions and how to configure inverterparameters.
Velocity ProfilesThe X200 inverter is capable of sophisticatedspeed control. A graphical representation of thatcapability will help you understand and
Frequently Asked QuestionsQ. What is the main advantage in using an inverter to drive a motor, compared toalternative solutions?A. An inverter can var
Q. Why doesn’t the motor have a neutral connection as a return to the inverter?A. The motor theoretically represents a “balanced Y” load if all three
Q. How will I know if my application will require resistive braking?A. For new applications, it may be difficult to tell before you actually test amot
Inverter Mountingand InstallationIn This Chapter… page- Orientation to Inverter Features ... 2- Basi
Orientation to Inverter FeaturesUnpacking and InspectionPlease take a few moments to unpack your new X200 inverter and perform these steps:1. Look for
Index to Warnings and Cautions in This Manual ivCautions and Warnings for Orientation and Mounting ProceduresHIGH VOLTAGE: Hazard of electrical shock.
Front Housing CoverHIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power beforeworking on this control. Wait five (5) minutes before rem
Logic Connector IntroductionAfter removing the front housing cover, take a moment to become familiar with theconnectors, as shown below.HIGH VOLTAGE:
DIP Switch IntroductionThe inverter has internal DIP switches, located near the middle of the logic connectorsas shown below. This section provides an
Power Wiring Access – First, ensure no powersource is connected to the inverter. If powerhas been connected, verify that the PowerLED is OFF and then
Basic System DescriptionA motor control system will obviously include a motor and inverter, as well as a circuitbreaker or fuses for safety. If you ar
WARNING: In the cases below involving a general-purpose inverter, a large peakcurrent can flow on the power supply side, sometimes destroying the conv
Choosing a Mounting LocationStep 1: Study the following caution messages associated with mounting the inverter.This is the time when mistakes are most
Ensure Adequate VentilationStep 2: To summarize the caution messages – you will need to find a solid, non-flammable, vertical surface that is in a rel
Check Inverter DimensionsStep 4: Locate the applicable drawing on the following pages for your inverter.Dimensions are given in millimeters (inches) f
Dimensional drawings, continued…X200-005SFEF,007SFEF, -007NFUCAUTION: Power terminal assignment is different compared to old models such as L100, L200
Wiring – Warnings for Electrical Practice and Wire SpecificationsWARNING: “USE 60/75qC Cu wire only” or equivalent. For models X200-005S, -007S,-011S,
Dimensional drawings, continued…X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFUCAUTION: Power terminal assignment is different compared to old models su
Dimensional drawings, continued…X200-004HFEF, -004HFUCAUTION: Power terminal assignment is different compared to old models such as L100, L200series,
Dimensional drawings, continued…X200-007HFEF, -007HFUCAUTION: Power terminal assignment is different compared to old models such as L100, L200series,
Dimensional drawings, continued…X200-015HFEF~040HFEF, -015HFU~040HFUCAUTION: Power terminal assignment is different compared to old models such as L10
Dimensional drawings, continued…X200-055LFU, -075LFU, -055HFU, -075HFU, -055HFEF, -075HFEFCAUTION: Power terminal assignment is different compared to
Prepare for WiringStep 5: It is very important to perform the wiring steps carefully and correctly. Beforeproceeding, please study the caution and war
Determining Wire and Fuse SizesThe maximum motor currents in your application determines the recommended woresize. The following table gives the wire
Terminal Dimensions and Torque SpecsThe terminal screw dimensions for all X200 inverters are listed in table below. Thisinformation is useful in sizin
Please use the terminal arrangement below corresponding to your inverter model.Inverter models X200-002SFEF~004SFEF, X200-005SFEF~022SFEF,X200-002NFU~
CAUTION: Be sure that the input voltage matches the inverter specifications:x Single-phase 200 to 240 V 50/60 Hz (0.2kW~2.2kW) for SFEF modelsx Single
Wiring – Cautions for Electrical PracticeCAUTION: Fasten the screws with the specified fastening torque in the table below.Check for any loosening of
Wire the Inverter Output to MotorStep 7: The process of motor selection is beyond the scope of this manual. However, itmust be an AC induction motor w
Uncover the Inverter VentsStep 8: After mounting and wiring the inverter,remove any covers from the inverter housing. Thisincludes material over the s
Pre-test and Operational PrecautionsThe following instructions apply to the powerup test, or to any time the inverter ispowered and operating. Please
Using the Front Panel KeypadPlease take a moment to familiarize yourself with the keypad layout shown in thefigure below. The display is used in progr
Keys, Modes, and ParametersThe purpose of the keypad is to provide a way tochange modes and parameters. The term functionapplies to both monitoring mo
Keypad Navigation MapThe X200 Series inverter drives have many programmable functions and parameters.Chapter 3 will cover these in detail, but you nee
Selecting Functions and Editing ParametersTo prepare to run the motor in the powerup test, this section will show how to configurethe necessary parame
If the Potentiometer Enable LED is OFF, follow these steps below.Action Display Func./Parameter(Starting point) A- - -“A” Group selectedPress the
Set the Motor Base Frequency – The motor is designed to operate at a specific ACfrequency. Most commercial motors are designed for 50/60 Hz operation.
Action Display Func./Parameter(Starting point) A003Base frequency settingPress the key and hold until Æ A082AVR voltage selectPress the key.
CAUTION: Remarks for using ground fault interrupter breakers in the main powersupply: Adjustable frequency inverter with integrated CE-filters and shi
Set the Number of Motor Poles – The motor’s internal winding arrangement determinesits number of magnetic poles. The specification label on the motor
Monitoring Parameters with the DisplayAfter using the keypad for parameter editing, it’s agood idea to switch the inverter from Program Mode toMonitor
Powerup Test Observations and SummaryStep 10: Reading this section will help you make some useful observations when firstrunning the motor.Error Codes
ConfiguringDrive ParametersIn This Chapter… page- Choosing a Programming Device... 2- Using the Keypad
Choosing a Programming DeviceIntroductionHitachi variable frequency drives (inverters) use the latest electronics technology forgetting the right AC w
Using the Keypad DevicesThe X200 Series inverter front keypad contains all the elements for both monitoringand programming parameters. The keypad is l
Keypad Navigation MapYou can use the inverter’s front panel keypad to navigate to any parameter or function.The diagram below shows the basic navigati
Operational ModesThe RUN and PRG LEDs tell just part of the story;Run Mode and Program Modes are independentmodes, not opposite modes. In the state di
“D” Group: Monitoring FunctionsYou can access important parameter values with the “D” Group monitoring functions,whether the inverter is in Run Mode o
Warnings for Configuring Drive ParametersWARNING: When parameter B012, level of electronic thermal setting, is set tomotor FLA rating (Full Load Amper
“D” FunctionFunc.CodeName /SRW DisplayDescriptionRunModeEditUnitsScaled output frequencymonitorD007F-Cnv 00000.00Displays the output frequencyscaled b
Local Monitoring During Network OperationThe X200 inverter’s serial port may be connected to a network or to an external digitaloperator. During those
“F” Group: Main Profile ParametersThe basic frequency (speed) profile isdefined by parameters contained in the “F”Group as shown to the right. The set
“A” Group: Standard FunctionsThe inverter provides flexibility in how you control Run/Stop operation and set theoutput frequency (motor speed). It has
Run Command Source Setting – For parameter A002, the following table provides afurther description of each option, and a reference to other page(s) fo
Basic Parameter SettingsThese settings affect the most fundamental behavior of the inverter – the outputs to themotor. The frequency of the inverter’s
Analog Input SettingsThe inverter has the capability to accept an external analog input that can commandthe output frequency to the motor. Voltage inp
“A” Function DefaultsFunc.CodeName /SRW DisplayDescriptionRunModeEdit-FE(EU)-FU(USA)Units[AT] selectionA005AT-Slct O/VRFive options; select codes:02..
Multi-speed and Jog Frequency SettingThe X200 inverter has the capability to store and output up to 16 preset frequencies tothe motor (A020 to A035).
Torque Control AlgorithmsThe inverter generates the motor output accordingto the V/f algorithm selected. Parameter A044selects the inverter algorithm
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