Xlt XD-9006A (GAS Oven Version – C, AVI Hood Version – Manuel d'utilisateur

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XLT Ovens
PO Box 9090
Wichita, Kansas 67277
US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com
XLT Gas Oven & AVI Hood
Parts & Service Manual
XD-9006A
GA-SWC-HB
04/09/2012
For use with the following XLT Gas Oven Versions:
Standard (S) C
World (W) C
2000887
For use with the following AVI Gas Hood Versions:
Standard (S) B
World (W) B
Electronic copies of this manual, Rough-In Specifications, Installation & Operation Manual, Architectural
Drawings, & a list of International Authorized Distributors are available at: www.xltovens.com
This appliance is for professional use by qualified personnel. This appliance must be installed
by qualified persons in accordance with the regulations in force. This appliance must be installed with
sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful
to health in the room in which it is installed. This appliance needs an unobstructed flow of fresh air for
satisfactory operation & must be installed in a suitably ventilated room in accordance with current
regulations. This appliance should be serviced by qualified personnel at least every 12 months or
sooner if heavy use is expected.
CAUTION
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Résumé du contenu

Page 1 - Parts & Service Manual

XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com XLT Gas Oven &am

Page 2 - SAFETY DEPENDS ON YOU

10 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 GAS OVEN THEORY OF OPERATION FS/SI - The Flame Sensor/Spark Igniter c

Page 3 - Definitions & Symbols

11 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 GAS OVEN THEORY OF OPERATION M4 - (Australia ovens only) - The Burner

Page 4 - WARRANTY - US & Canada

12 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 GAS OVEN THEORY OF OPERATION S1 - The Main Switch is a SPST normally

Page 5

13 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 GAS OVEN THEORY OF OPERATION V1-V2 & V3- The Multi-Valve assembly

Page 6 - GENERAL

14 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD THEORY OF OPERATION The first part of the Theory of Operation

Page 7 - TABLE OF CONTENTS

15 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD THEORY OF OPERATION CS - The Current Sensor is a device that det

Page 8

16 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD THEORY OF OPERATION S1 - This SPST (NO) switch is located on th

Page 9

17 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN TROUBLESHOOTING 1. Verify that the power cord to the oven is co

Page 10 - GAS OVEN THEORY OF OPERATION

18 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD TROUBLESHOOTING Before troubleshooting the hood: 1. Make sure t

Page 11

19 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 VFD Control Box (Cover removed) VFD Controller Circuit Breaker MUA Da

Page 12

2 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 WARNING & SAFETY INFORMATION  Post in a prominent location instr

Page 13

20 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Conveyor Control Programming Procedure OVEN SERVICE PROCEDURES Config

Page 14 - HOOD THEORY OF OPERATION

21 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Temperature Control Programming Procedure OVEN SERVICE PROCEDURES Con

Page 15

22 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SERVICE PROCEDURES Multi-Valve Adjustment Procedure Check Incomi

Page 16

23 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SERVICE PROCEDURES Hook up Manometer:  Loosen screw 1 full tu

Page 17 - OVEN TROUBLESHOOTING

24 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 W/C mbar kPa W/C mbar kPa3.5 8.75 0.875 10 25 2.50.2 0.49 0.049 0.2 0

Page 18 - HOOD TROUBLESHOOTING

25 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Figure 7 Remove the Manometer :  Turn main switch to the off posit

Page 19

26 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD SERVICE PROCEDURES Complete VFD manual available at www.xltovens

Page 20 - OVEN SERVICE PROCEDURES

27 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD SERVICE PROCEDURES Top Middle BottomSingle X 20 Hz 25 Hz 30Hz X

Page 21

28 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 PARTS How to order Parts Have all information ready when calling XLT.

Page 22

29 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-OVERVIEW Data Plate Back Wall Chain Guard Control Panel M

Page 23

3 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Definitions & Symbols A safety instruction (message) includes a

Page 24

30 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-FRONT PANEL 1 2 3 4 5 6

Page 25

31 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-FRONT PANEL Front Panel information required: Size of Ove

Page 26 - HOOD SERVICE PROCEDURES

32 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-BACK WALL 1 2 3

Page 27

33 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-BACK WALL Back Wall information required: Size of Oven 

Page 28 - How to order Parts

34 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONVEYOR 1 2 3 4 5 6 7 9

Page 29 - OVEN PARTS-OVERVIEW

35 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONVEYOR Conveyor information required: Split Belt or Sta

Page 30 - OVEN PARTS-FRONT PANEL

36 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-BASE 1 2 3 4 5 6

Page 31

37 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-BASE Base information required: Size of Oven Single, Do

Page 32 - OVEN PARTS-BACK WALL

38 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-FINGER GROUP 1 2 3 4 5

Page 33

39 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-FINGER GROUP Finger information required: Size of Oven C

Page 34 - OVEN PARTS-CONVEYOR

4 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 WARRANTY - US & Canada XLT warrants gas ovens manufactured after

Page 35

40 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONTROL BOX Service Position

Page 36 - OVEN PARTS-BASE

41 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONTROL BOX Control Panel information required: Size of O

Page 37

42 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONTROL BOX 1 2 3 4 Control Box Front information required

Page 38 - OVEN PARTS-FINGER GROUP

43 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONTROL BOX 1 2 3 4 5 6 7 8 9 Control Box Back information

Page 39

44 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONTROL BOX 1 Control Box Rear information required: Size

Page 40 - Service Position

45 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN PARTS-CONTROL BOX

Page 41

46 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 This page intentionally left blank.

Page 42

47 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD PARTS-HOOD VFD Exhaust Fan Controller End Shroud Panel (size spe

Page 43

48 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 VFD Control Box (Cover removed) VFD Controller Circuit Breaker MUA Da

Page 44

49 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD PARTS-HOOD VFD Control Box Back information required: Size of O

Page 45

5 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 LIMITED WARRANTY - INTERNATIONAL XLT warrants gas ovens manufactured

Page 46

50 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN ACCESSORIES Single & Triple Stack kits available. Contact f

Page 47 - HOOD PARTS-HOOD

51 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD ACCESSORIES Other sizes available. Contact factory for details.

Page 48 - HOOD ELECTRICAL DESCRIPTION

52 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 SERVICE ACCESSORIES PN DescriptionXS 0300 Lifting Jacks, PAIRPN Descr

Page 49

53 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SCHEMATIC - STANDARD 1832-3855 Standard Single Box

Page 50 - OVEN ACCESSORIES

54 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SCHEMATIC - STANDARD 3270-3870 Standard Dual Box LH

Page 51 - HOOD ACCESSORIES

55 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SCHEMATIC - STANDARD 3270-3870 Standard Dual Box LH

Page 52 - SERVICE ACCESSORIES

56 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SCHEMATIC - STANDARD 1832-3855 World Single Box

Page 53 - OVEN SCHEMATIC - STANDARD

57 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SCHEMATIC - STANDARD 3270-3870 World Dual Box LH

Page 54

58 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 OVEN SCHEMATIC - WORLD 3270-3870 World Dual Box RH

Page 55

59 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD SCHEMATIC - STANDARD w/VFD

Page 56

6 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 XLT Ovens wants you to be totally satisfied with every aspect of own

Page 57

60 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD SCHEMATIC - WORLD w/VFD

Page 58 - OVEN SCHEMATIC - WORLD

61 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 HOOD SCHEMATIC w/o VFD

Page 59

XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com

Page 60 - HOOD SCHEMATIC - WORLD w/VFD

7 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 Warning & Safety Information...

Page 61 - HOOD SCHEMATIC w/o VFD

8 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751  Line voltage for Standard Ovens is assumed to be 120 VAC, 60 Hz. 

Page 62 - Wichita, Kansas 67277

9 Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 GAS OVEN THEORY OF OPERATION BC - The Burner Control (BC) is powered b

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