Xlt XD-9010B Manuel d'utilisateur

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XLT Ovens
PO Box 9090
Wichita, Kansas 67277
TEL: 888-443-2751 FAX: 316-943-2769 WEB SITE: www.xltovens.com
XLT Oven & AVI Hood
Installation & Operation Manual
XD-9010B-GA
Rev 03 04/07/2011
2000887
This appliance is for professional use by qualified personnel. This appliance must be installed
by qualified persons in accordance with the regulations in force. This appliance must be installed with
sufficient ventilation to prevent the occurrence of unacceptable concentrations of substances harmful
to health in the room in which it is installed. This appliance needs an unobstructed flow of fresh air for
satisfactory combustion and must be installed in a suitably ventilated room in accordance with current
regulations. This appliance should be serviced by qualified personnel at least every 12 months or
sooner if heavy use is expected.
For use with the following AVI Hood Versions:
Standard (S) A
World (W) A
For use with the following XLT GAS Oven Versions:
Australian (AE) B
Standard (S) B
World (W) B
CAUTION
An electronic copy of this manual & warranty policy is available at: www.xltovens.com
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Résumé du contenu

Page 1 - XLT Oven & AVI Hood

XLT Ovens PO Box 9090 Wichita, Kansas 67277 TEL: 888-443-2751 FAX: 316-943-2769 WEB SITE: www.xltovens.com XLT Oven & AVI Hood Installat

Page 2 - SAFETY DEPENDS ON YOU

10 Gas & Electrical Connection Dimensions - Australian & World Ovens 8.21[208] 9.85[250] 28.19[716] 29.83[758] 48.18[1224] 49.82[1265] 9.

Page 3 - SAFETY MESSAGES

100 Oven Schematic 3270 & 3870 - Square Burner - World - RH Control Box

Page 4 - Save this Manual

101 Oven Schematic 3270 & 3870 - Square Burner - World - LH Control Box

Page 5 - TABLE OF CONTENTS

102 3270 & 3870 - Round Burner - Australia - LH Control Box Oven Schematic

Page 6 - Oven Description

103 Oven Schematic 3270 & 3870 - Round Burner - Australia - RH Control Box

Page 7

104 Hood Schematic - Standard

Page 8 - Oven Dimensions

105 Hood Schematic - World

Page 9

106 Hood Schematic - Without VFD Controller

Page 10

11 For Models 1832, 2440, 3240, 3255 & 3855 25.24[641] 24.88[632] 12.35[314] 18.91[480] Gas & Electrical Connection Dimensions - Australia

Page 11

12 Oven Electrical Requirements OVEN VOLTS AMPS FREQUENCY Size 120 VAC Single Double Triple 60 Hz 1832 6 12 18 2440 6 12 18 324

Page 12

13 Inlet Pressure Oven Burner Max. Capacity NAT Gas LP Gas Size BTU/HR KW/HR MJ/HR W/C mbar kPa W/C mbar kPa 1832 52,000 15.24 63

Page 13

14 Natural Gas (8.75 mbar manifold) LP Gas (25 mbar manifold) Country Symbol I2H I2L I2E I2E+ I3B/P I3+ I3P Germany DE X

Page 14 - Gas Matrix by Country

15 The gas supply and the electrical supply are to be provided by the customer prior to instal-lation. The picture shows a typical utility roug

Page 15

16 Do not use Teflon tape on gas line connections as this can possibly cause gas valve malfunction or plugging of orifices from shreds of tape. U

Page 16

17 Oven Assembly XLT ovens can easily be moved and stacked with the proper lifting equipment. The use of lifting equipment is highly recommende

Page 17 - Base Assembly - Triple Stack

18 Oven Assembly Leg Angle Leg 1. Flip the oven base upside down on the floor. 2. For single and double-stack configurations, attach the four l

Page 18

19 Prepare the Oven for Lifting 1. Remove the two conveyor opening flaps and thumbscrews from the oven. Set them aside for reinstallation later.

Page 19 - Prepare the Oven for Lifting

2 WARNING & SAFETY INFORMATION  Post in a prominent location instructions to be followed in the event you smell gas. This infor-mation can

Page 20 - Lifting Jack Setup

20 Lifting Jack Setup Each lifting jack consists of two (2) parts; the pole/winch assembly, and the tripod base. Oven Assembly Lifting Pipe Top o

Page 21 - Stacking the Ovens

21 Base Assembly Insulation Installed Oven Decks Oven Assembly 1. Fully insert the lifting jacks into the lifting pipe. 2. Raise the oven high e

Page 22

22 8. Reinstall the conveyor opening flaps in each oven deck. A series of holes in the flaps allow adjustment for different heights of food pro

Page 23 - Oven Installation

23 Oven Installation Physical Location & Spacing Requirements XLT Ovens are suitable for installation on either combustible or non-combustib

Page 24

24 Oven Installation  For Australia, if installing with a flexible hose assembly, the assembly must be certified to AS/NZS 1869, and be Class

Page 25 - Restraint

25 Restraint Because all ovens are equipped with casters, all installations must be configured with a re-straint to limit the movement of the ov

Page 26 - Fire Suppression

26 Fire Suppression The requirement for fire suppression systems vary by location and the authority having ju-risdiction. Contact XLT Ovens fo

Page 27

27 Ventilation Requirements & Guidelines Ventilation Requirements Most gas burning appliances produce CO (carbon monoxide), a poison. CO an

Page 28 - Non-AVI Hood Interlock

28 Ventilation Requirements & Guidelines Oven Initial Start-Up All XLT ovens are test-fired at the factory. Operation is verified, and adj

Page 29 - Facility Information

Oven Initial Start-up Checklist - Remove & Return to XLT Ovens Date of installation: ______________________________ Installed by: XLT insta

Page 30 - Top Oven

3 For the best results with the XLT Oven and AVI Hood, carefully read this manual and all of the warning labels attached to the products before

Page 31

Top Oven Model #: __________________________________ Serial #: __________________________________ Thin Crust Thick Crust Pan Screen Oth

Page 32

31 Oven Initial Start-Up Contact XLT Ovens or your designated representative to make all gas pressure adjustments. Direct Ignition Burner Combinat

Page 33 - Oven Operator Controls

32 Oven Initial Start-Up Contact XLT Ovens or your designated representative to make all gas pressure adjustments. Direct Ignition Burner - Austr

Page 34

33 Oven Operator Controls Front Conveyor Speed Control Back Conveyor Speed Control Conveyor Speed Control Temperature Control Circuit Breakers Fan

Page 35 - Oven Operation

34 Oven Operator Controls Right Side Temperature Control Left Side Temperature Control Circuit Breakers Fan & Filter Back Conveyor Speed

Page 36 - Oven Cleaning

35 Oven Operation This oven is not capable of being safely placed in operation in the event of a power failure. No attempt should be made to oper

Page 37

36 Oven must be cool and the electric cord unplugged before any cleaning is done. WARNING Oven Cleaning As with any appliance, periodic cleanin

Page 38

37 Oven Cleaning 1. Remove and clean crumb trays, product stops, and conveyor opening flaps. 2. Hold the front panel in place while removing the

Page 39

38 Oven Cleaning 3. To remove and clean the lower finger outer panels and lower finger body assemblies, raise the front of the conveyor and inse

Page 40 - Oven Maintenance

39 Oven Cleaning 5. Raise the front of the upper finger bodies, one at a time, approximately 1” [25 cm], and slide the finger assembly out toward

Page 41 - Oven Problems

4 Receiving and Inspection Upon receiving of all goods shipped by a Common Carrier, check for any exterior damage that may indicate interior da

Page 42 - Proper Cooking

40 Oven Maintenance The most critical item to be maintained is the filter on the Flow Path Pressure Generating fan. The filter is held in plac

Page 43

41 Oven Troubleshooting Before trouble-shooting the oven; 1. Make sure that the oven is connected to the proper voltage. 2. Check to see that t

Page 44 - AVI Exhaust Hood

42 Oven Troubleshooting Proper Cooking Experimentation is about the only way to determine proper time and temperature settings. While a pizza

Page 45 - Model Numbers

43 This page intentionally left blank.

Page 46

44 Hood Description The AVI Hood System consists of three (3) major parts, the main canopy, the shrouds, and the Variable Frequency Drive (VFD)

Page 47 - Hood Electrical Requirements

45 Hood Dimensions 13 1/2 [343 ] +1/2 +13 -0 -0 F 12 [305] 12 [305] (24 [610]) B A Critical Dimension neede

Page 48

46 Hood Weight (Does not include ovens) AVI 1832 AVI 2440 AVI 3240 AVI 3255 AVI 3270 AVI 3855 AVI 3870 Single Stack 560.39 [254] 644.84 [292] 7

Page 49

47 Hood Electrical Requirements The AVI Hood system requires two (2) separate electrical inputs and has provision for one (1) optional input. A

Page 50

48 VFD Control Box - Standard Fuses Fire Suppression Relay (optional) MUA Damper Relays (optional) Grounding Block Terminal Block (TB) VFD Contro

Page 51

49 Top of Variable Frequency Drive (VFD) Box Power to VFD Controller - Standard Neutral TB Position 3 230V 1 Phase 10 Amp Terminal Block (TB) Hot

Page 52

5 Warning & Safety Information... 2 Safety M

Page 53

50 Power for Ovens - Standard Three (3) 120V 1 Phase 20 Amp Circuits Hot TB Positions 7, 9 & 11 Neutral TB Positions 8, 10 & 12 Conduit a

Page 54

51 Hood Electrical Requirements Exhaust Fan (not to scale) Power from VFD to Exhaust Fan - Standard Red TB Position 4 Blue TB Position 5 Black T

Page 55

52 Hood Electrical Requirements Fire Alarm Relay - Standard (optional) T3 T2 T1 L3 L2 L1 Oven power out Oven power in A1 A2 Neutral Signal in fro

Page 56

53 Hood Electrical Requirements MUA Damper Relays - Single Output Configuration - Standard (optional) A1 A2 MUA Unit Relay (shown for reference

Page 57

54 Hood Electrical Requirements MUA Damper Relays - Multiple Output Configuration - Standard (optional) Supply from Breaker Panel (Up to 10 Amps

Page 58

55 VFD Control Box - World Oven/hood interface and power cords connect to bottom of VFD control box Wiring removed for clarity. See schematic for

Page 59

56 Power to VFD Controller - World Hood Electrical Requirements Top of Variable Frequency Drive (VFD) Box 230V 1 Phase 10 Amp Terminal Block (TB

Page 60

57 Power for Ovens - World Hood Electrical Requirements Three (3) 230V 1 Phase 20 Amp Circuits Hot TB Positions 7 &8 Conduit and breaker pane

Page 61

58 Hood Electrical Requirements Power from VFD to Exhaust Fan - World Red TB Position 4 Blue TB Position 5 Black TB Position 6 Ground (green)

Page 62

59 Hood Electrical Requirements Fire Alarm Relay - World (optional) Fire Alarm Switch to TB Position 14 120VAC Supply To TB Position 13 Conduit, b

Page 63

6 Oven Description 1832B-W 2440B-W 3240B-W 3255B-W 3270B-W 3270SB-W 3855B-W 3870B-W Food product is placed on the stainless steel wire conveyor

Page 64

60 Hood Electrical Requirements A1 A2 MUA Unit Relay Power In Power Out Supply from breaker panel (up to 10 Amps Determined by MUA) MUA Dampe

Page 65 - Hood Rough-In Specifications

61 Hood Electrical Requirements MUA Damper Relays - Multiple Output Configuration - World (optional) Power In A1 MUA Unit 3 Relay Power Out A2 Po

Page 66 - Prepare Ovens

62 Hood Electrical Requirements Without VFD Controller Grounding Block Terminal Block (TB) Electrical is wired through top of control box Oven/ho

Page 67

63 Ground Hot TB Position 11 Neutral TB Position 12 Ground Hot TB Positions 11 & 12 Hood Electrical Requirements Without VFD Controller Standa

Page 68

64 Exhaust Flow Rates (min. recommended) AVI 1832 AVI 2440 AVI 3240 AVI 3255 AVI 3270 AVI 3855 AVI 3870 Single 246 [6.97] 313 [8.86] 402 [11.38

Page 69

65 Hood Rough-In Specifications Exhaust Fan Roof Ceiling Joist Drop Ceiling Fire Suppression Regulator Panel Finished Floor Electrical Panel Welde

Page 70

66 Hood Installation Purchaser’s Responsibility It is the responsibility of the purchaser:  Thoroughly review the floor plans and specificatio

Page 71

67 Prepare Ovens—Front Shroud Brackets Hood Installation Install one (1) right and one (1) left front shroud bracket on each oven using the two (

Page 72 - Prepare Hood

68 Hood Installation Prepare Ovens - Right Hand Control Box Closeout Bracket Control Box Closeout Bracket Conveyor Opening Screws Conveyor and ch

Page 73 - Lifting Gear Setup

69 Hood Installation Prepare Ovens - Left Side Back Shroud Brackets For Models 1832, 2440, 3240, 3255 & 3855 Conveyor Opening Screws Left Back

Page 74

7 An easily removable front panel allows the full cleaning of the oven interior. All exposed oven surfaces both exterior and interior are stain

Page 75 - Stacking Hood on the Ovens

70 Hood Installation Prepare Ovens - Left Hand Control Box Closeout Bracket Control Box Closeout Bracket Conveyor Opening Screws Conveyor removed

Page 76

71 Hood Installation Prepare Ovens - Control Box Side Closeout Right Hand Control Box Side Closeout Install right hand control box side closeout u

Page 77

72 Hood Installation Prepare Hood Attach inside filler panels using eight (8) 10-24 x 1/4” screws (provided). Tighten screws in ad-justment slot

Page 78

73 Hood Installation Lifting Gear Setup Threaded Rod End Beam Saddle Lifting Hook Bracket Nuts Locking Pin 1. Insert end of each threaded rod int

Page 79

74 Hood Installation Lifting Jack Setup Each lifting jack consists of three (3) parts; the pole/winch assembly, extension tube, and tripod base.

Page 80

75 1. Fully insert the lifting jacks into the lifting gear assemblies attached to each end of the hood. 2. Raise the hood high enough to clear t

Page 81

76 Hood Installation Hang Hood From Ceiling Joists After the AVI Hood has been installed on top of the ovens and moved into position, it must b

Page 82 - Install Back Shroud Panel

77 Install Grease Trays, Light Bulbs & Light Bulb Covers Hood Installation Grease Tray Light Bulb Clear Light Bulb Cover Light Fixture Grease

Page 83 - Hood Control Cord Assembly

78 Hood Installation End Shroud Hanging Bracket Front/Back Shroud Hanging Bracket (Back right shown, both front brackets similar) Left end shown

Page 84

79 Hood Installation Install Corner Posts & Bottom Rails Slide tabs on bottom rails into square holes in bottom of corner posts and brackets.

Page 85 - VFD Adjustments

8 Oven Dimensions M N K L M N K L P N P K L Q H J G F B C D * 19.77[502] 19.77[502] 17.55[446] A E 20.87[530] NOTE: All dimensions in inches [mm]

Page 86 - Hood Initial Start-Up

80 Install Control Box Upper Closeout Hood Installation Thumb screws Keyholes Some components removed for clarity. Right side shown, left side si

Page 87 - AVI Hood

81 Front Front Shroud Panels (with Crumb Tray Doors) Size Specific Shroud Panel Hood Installation Line up shoulder bolts with keyholes in bracket.

Page 88

82 Hood Installation Install Back Shroud Panel Back Shroud Panel Back For models 1832, 2440, 3240, 3255 & 3855 Bottom Rail Thumb Screw Bottom

Page 89 - Hood Valance Kit (Optional)

83 Hood Installation Oven Power Cord Modification Twist-Lock Plug Housing Strain Relief Screws #6 Blue Fork Terminal Hood Control Cord Assembly

Page 90

84 Hood Installation Connect Oven Power and Controls to Hood After appropriate connections have been made, the oven power and control cords mus

Page 91

85 1. Set F001 (Main profile parameters). This will set the output frequency for the exhaust fan. a. Press & hold the function key until d

Page 92 - Hood Cleaning

86 Hood Operator Controls The control switches are located on the front of the hood. 1. Turn the light switch on. 2. Turn the desired oven swit

Page 93

AVI Hood Model #: ______________________________________ Serial #: _______________________________________ Hood hung prior to oven installation: Yes

Page 94 - Hood Troubleshooting

This page intentionally left blank.

Page 95

89 Drop Ceiling Finished Floor Installed Valance Kit Hood Valance Kit (Optional) The valance kit size is determined by AVI Hood size and distanc

Page 96

9 TRIPLE STACK A B C D E F G H J K L M N P Q WEIGHT 1832 19.41[493] 32.13[816] 67.25[1708] 19.72[501] 47.23[1200] N/A* N/A* 39.92[

Page 97

90 Install all brackets with through holes down and vertical flange facing away from center of hood. Fasten to top of hood with screws & was

Page 98

91 Install Corner Panels Hood Valance Kit (Optional) Internal Tooth Lock Washers 10-24 Screws Corner Panels Left Back Corner Panel Fire Suppressio

Page 99

92 Hood Cleaning 1. Remove and wipe clean front and end shroud panels. 2. Remove and clean product take-off shelves (if installed) and crumb tr

Page 100 - Oven Schematic

93 Hood Cleaning 3. Remove and clean grease filters, filler panel and grease tray. To remove grease filters and filler panels. a. Slide the fil

Page 101

94 For service and spare parts in Australia, please contact your XLT Australian Distributor: J. L. Lennard Food Equipment PTY LTD. Service ho

Page 102

95 Oven Schematic 1832, 2440, 3240, 3255 & 3855 - Square Burner - Standard

Page 103

96 Oven Schematic 1832, 2440, 3240, 3255 & 3855 - Square Burner - World

Page 104 - Hood Schematic - Standard

97 Oven Schematic 1832, 2440, 3240, 3255 & 3855 - Round Burner - Australia

Page 105 - Hood Schematic - World

98 Oven Schematic 3270 & 3870 - Square Burner - Standard - RH Control Box

Page 106

99 3270 & 3870 - Square Burner - Standard - LH Control Box Oven Schematic

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