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XLT Ovens
PO Box 9090
Wichita, Kansas 67277
US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com
XLT Gas Oven & AVI Hood
Installation & Operation Manual
XD-9004E
GA-AD-KD-SWD-HC
1/29/2014
For use with the following AVI Gas Hood Versions:
Standard (S) C
World (W) C
For use with the following XLT GAS Oven Versions:
Australia (AE) D
Korea (K) D
Standard (S) D
World (W) D
This appliance is for professional use by qualified personnel. This appliance must be in-
stalled by qualified persons in accordance with the regulations in force. This appliance must be in-
stalled with sufficient ventilation to prevent the occurrence of unacceptable concentrations of sub-
stances harmful to health in the room in which it is installed. This appliance needs an unobstructed
flow of fresh air for satisfactory operation & must be installed in a suitably ventilated room in accor-
dance with current regulations. This appliance should be serviced by qualified personnel at least
every 12 months or sooner if heavy use is expected.
Current versions of this manual, Technical/Rough-In Specifications, Parts & Service Manual, Architectural
Drawings, & a list of International Authorized Distributors are available at: www.xltovens.com
2000887
CAUTION
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Résumé du contenu

Page 1 - XLT Gas Oven & AVI Hood

XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com XLT Gas Oven &a

Page 2 - SAFETY DEPENDS ON YOU

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 10 OVEN DIMENSIONS & WEIGHTS

Page 3 - Definitions & Symbols

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 100 AVI HOOD SCHEMATIC - STANDARD w/oFS-w/VFD

Page 4 - Warranty – US and Canada

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 101 AVI HOOD SCHEMATIC - WORLD w/oFS-w/VFD

Page 5 - Warranty – International

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 102 AVI HOOD SCHEMATIC - STANDARD w/FS-w/VFD

Page 6 - RECEIVING & INSPECTION

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 103 AVI HOOD SCHEMATIC - WORLD w/FS-w/VFD

Page 7 - TABLE OF CONTENTS

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 104 AVI HOOD SCHEMATIC - STANDARD w/oFS-w/VFD 201135 - 201220

Page 8 - DESCRIPTIONS

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 105 AVI HOOD SCHEMATIC - WORLD w/oFS-w/VFD 201135 - 201220

Page 9 - OVEN DESCRIPTION

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 106 AVI HOOD SCHEMATIC - STANDARD w/oFS-w/VFD 201221 - 201347

Page 10

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 107 AVI HOOD SCHEMATIC - WORLD w/oFS-w/VFD 201221 - 201347

Page 11

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 108 AVI HOOD SCHEMATIC w/oFS-w/oVFD

Page 12 - OVEN GAS REQUIREMENTS

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 109 Product Certifications and Applicable Codes Standard XLT Oven Certif

Page 13

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 11 OVEN DIMENSIONS & WEIGHTS 18 32 48 3/8 70 1/4 67 1/4 42 3/4 32477

Page 14

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 110 Standard & World AVI Hood Certifications ¹: 1. UL 710 Standard

Page 15

XLT Ovens PO Box 9090 Wichita, KS 67277 FAX: 316-943-2769 Start-Up Information Date of Start-Up: _____________________________________

Page 16

Customer Signature: Date: I&O Manual presented to store operator: Yes No Ovens ran for 30 min: Yes No Air-born co

Page 17

Hood hung prior to oven installation: Yes No Hood hung to local codes: Yes No Switches face front of ovens: Yes No VFD box cover replace

Page 18 - Per EACH Oven

XLT Ovens PO Box 9090 Wichita, Kansas 67277 US: 888-443-2751 FAX: 316-943-2769 INTL: 316-943-2751 WEB: www.xltovens.com

Page 19

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 12 OVEN GAS REQUIREMENTS GAS AND ELECTRICAL INLET DIMENSIONS WORLD &

Page 20 - OVEN ASSEMBLY

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 13 18.25 13 25 1/2 - -[464] [330] [648] - -18.25 13 25 1/2 - -[464] [330

Page 21

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 14 All values shown this page are per each oven OVEN GAS REQUIREMENTS W/

Page 22

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 15 OVEN GAS REQUIREMENTS Gas Group I2H I2E I2E+ I2L I3+ I3B/P (30)

Page 23

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 16 Gas Supply Requirements for Australian, Standard & World Ovens 1.

Page 24

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 17 Item # Description 1 1-½ Shut-Off Valve 2 1-½ x 10 Nipple 3 1-½ T

Page 25

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 18 OVEN ELECTRICAL REQUIREMENTS FOR EACH OVEN:  A separate 20A circuit

Page 26 - OVEN INSTALLATION

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 19 OVEN ONLY ROUGH-IN SPECIFICATIONS 6.00 [152] From back of oven to wa

Page 27 - OVEN FIRE SUPPRESSION

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 2 WARNING & SAFETY INFORMATION  Post in a prominent location instr

Page 28

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 20 OVEN ASSEMBLY Base Assembly - Triple Stack

Page 29 - Ventilation Guidelines

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 21 OVEN ASSEMBLY Base Assembly - Single & Double Stack

Page 30 - OVEN INITIAL START-UP

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 22 OVEN ASSEMBLY XLT ovens can easily be moved and stacked with the pr

Page 31 - Conveyor Belt Times

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 23 OVEN ASSEMBLY The Lifting Pipe hole, marked for the appropriate oven

Page 32

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 24 OVEN ASSEMBLY Failure to engage the Lifting Jacks into the Lifting Pi

Page 33 - OVEN CLEANING

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 25 OVEN ASSEMBLY

Page 34

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 26 OVEN INSTALLATION Physical Location & Spacing Requirements Thes

Page 35

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 27 The requirement for fire suppression systems vary by location and t

Page 36

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 28 OVEN FIRE SUPPRESSION

Page 37

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 29 Ventilation Requirements A powered ventilation hood is required to

Page 38 - OVEN TROUBLESHOOTING

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 3 Tips give a special instruction that can save time or provide other be

Page 39

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 30 OVEN INITIAL START-UP All ovens are tested at the factory for funct

Page 40 - AVI HOOD INSTALLATION

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 31 OVEN OPERATION This oven is not capable of being safely placed in ope

Page 41 - AVI HOOD DESCRIPTION

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 32 Circuit Breakers Fan & Filter Temperature Control OVEN OPERATOR C

Page 42

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 33 OVEN CLEANING Fan Filter Fan Guard/Filter Holder Your XLT oven is c

Page 43 - Hood Dimensions

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 34 TIP Opening the Sandwich Door will provide a grip location for removi

Page 44

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 35 OVEN CLEANING 8 7 6

Page 45

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 36 OVEN CLEANING 10 9 DO NOT spray liquid cleaning agents in the slots a

Page 46 - Outputs from Junction Box

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 37 * Do not use caustic cleaners on the control panel. Only use cleane

Page 47

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 38 OVEN TROUBLESHOOTING Proper Cooking Experimentation is about the on

Page 48

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 39 OVEN TROUBLESHOOTING  Verify that the power cord to the oven is con

Page 49 - Oven/hood interface

Warranty – US and Canada Rev D Approval Date: 10/28/2013 7761 W Kellogg Drive 67209-2003 - PO Box 9090 67277-0090 - Wichita, Kansas Vo

Page 50

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 40 AVI HOOD INSTALLATION Purchaser’s Responsibility It is the responsibi

Page 51

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 41 AVI HOOD DESCRIPTION End Shroud Panel Front Shroud Panel Main Canopy

Page 52

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 42 AVI HOOD DIMENSIONS & WEIGHTS ALL DIMENSIONS ARE FROM FINISHED FL

Page 53

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 43 AVI HOOD DIMENSIONS & WEIGHTS NOTE All dimensions in inches [mil

Page 54

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 44 AVI RECOMMENDED EXHAUST FLOW RATES In accordance with mechanical co

Page 55

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 45 AVI RECOMMENDED EXHAUST FLOW RATES The VELOCITY readings above are ob

Page 56

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 46 AVI HOOD ELECTRICAL REQUIREMENTS Inputs into Junction Box The AVI Hoo

Page 57

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 47 AVI HOOD ROUGH-IN SPECIFICATIONS All structural members, electrical &

Page 58 - R3 R2 R1

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 48 VFD Control Box - Standard w/Fire Suppression AVI HOOD ELECTRICAL CON

Page 59 - TS 1 TS 2

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 49 AVI HOOD ELECTRICAL CONNECTIONS Input Power to Lights - Without VFD C

Page 60 - Customer Supplied

Warranty – International Rev D Approval Date: 10/28/2013 7761 W Kellogg Drive 67209-2003 - PO Box 9090 67277-0090 - Wichita, Kansas Vo

Page 61

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 50 AVI HOOD ELECTRICAL CONNECTIONS Input Power to Light - Standard Volta

Page 62 - Suppression cabinet

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 51 AVI HOOD ELECTRICAL CONNECTIONS Input Power to Light- World Voltage &

Page 63

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 52 Input Power to Ovens - Standard Voltage & Frequency AVI HOOD ELEC

Page 64

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 53 Input Power to Ovens - World Voltage & Frequency AVI HOOD ELECTRI

Page 65

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 54 AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - Stand

Page 66

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 55 AVI HOOD ELECTRICAL CONNECTIONS Input Power to VFD Controller - World

Page 67

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 56 AVI HOOD ELECTRICAL CONNECTIONS Output Power from VFD to Exhaust Fan

Page 68

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 57 Output Power from VFD to Exhaust Fan - World Voltage & Frequency

Page 69

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 58 AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - S

Page 70

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 59 AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Single Output - W

Page 71

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 6 XLT Ovens wants you to be totally satisfied with every aspect of own

Page 72

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 60 AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Multiple Output -

Page 73

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 61 AVI HOOD ELECTRICAL CONNECTIONS MUA Damper Relays - Multiple Output -

Page 74

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 62 AVI HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - Standard Voltage &

Page 75

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 63 AVI HOOD ELECTRICAL CONNECTIONS Fire Alarm Relay - World Voltage &

Page 76

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 64 Prepare Ovens - Remove Lid Screws - Two (2) Only Prepare Ovens - Cont

Page 77

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 65 Prepare Ovens - Front Shroud Brackets AVI HOOD INSTALLATION

Page 78

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 66 AVI HOOD INSTALLATION Prepare Ovens - Bottom Rail Bracket Prepare Ove

Page 79

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 67 AVI HOOD INSTALLATION Prepare Ovens - Rear Shroud Brackets

Page 80

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 68 AVI HOOD INSTALLATION Prepare Hood

Page 81

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 69 AVI HOOD INSTALLATION Lifting Gear Setup AVI hoods can easily be mo

Page 82

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 7 Warning & Safety Information...

Page 83 - AVI HOOD INITIAL START-UP

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 70 AVI HOOD INSTALLATION Lifting Jack Setup  Inspect cable prior to ea

Page 84 - AVI HOOD OPERATOR CONTROLS

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 71 Stacking Hood on the Ovens AVI HOOD INSTALLATION  Both jacks should

Page 85

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 72 AVI HOOD INSTALLATION 69 5/8 +/- 1/8 [1768 +/- 3] All thread provided

Page 86 - Install Valance Brackets

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 73 AVI HOOD INSTALLATION Install Grease Trays, Light Bulbs & Covers,

Page 87 - Install End Panels

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 74 AVI HOOD INSTALLATION Install Shroud Hanging Brackets

Page 88

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 75 AVI HOOD INSTALLATION Install Corner Posts

Page 89 - AVI HOOD CLEANING

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 76 Install Bottom Rails AVI HOOD INSTALLATION

Page 90 - AVI HOOD TROUBLESHOOTING

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 77 AVI HOOD INSTALLATION Install Bottom Rails

Page 91

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 78 Install Control Box Upper Closeout AVI HOOD INSTALLATION NOTE If inst

Page 92

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 79 AVI HOOD INSTALLATION Install Shroud Panels - Front and Ends

Page 93

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 8 DESCRIPTIONS This manual covers the following XLT Oven & AVI Hood

Page 94

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 80 AVI HOOD INSTALLATION Install Back Shroud Panel NOTE If installing a

Page 95

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 81 AVI HOOD INSTALLATION Install Hood Control Cord Assembly All hoods

Page 96

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 82 AVI HOOD INSTALLATION Connect Hood Control Cord Assembly

Page 97

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 83 1. Turn at least one (1) oven switch ON. The VFD display should sho

Page 98

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 84 2. Press & hold the <FUNC> key until <d001> displays

Page 99

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 85 AVI HOOD VALANCE KIT (OPTIONAL) The valance kit size is determined

Page 100

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 86 Install Valance Brackets AVI HOOD VALANCE KIT (OPTIONAL) Install Fron

Page 101

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 87 Install Corner Panels AVI HOOD VALANCE KIT (OPTIONAL) Install End Pan

Page 102

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 88 AVI HOOD DUCT WRAP KIT (OPTIONAL)

Page 103

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 89 AVI HOOD CLEANING Your AVI hood is constructed of stainless and alu

Page 104 - 201135 - 201220

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 9 OVEN DESCRIPTION Control Box Sandwich Door Crumb Tray Front Panel Knob

Page 105

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 90 AVI HOOD TROUBLESHOOTING Before troubleshooting the hood: 1. Make su

Page 106 - 201221 - 201347

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 91 OVEN SCHEMATIC - STANDARD 1 BOX 120 VAC

Page 107

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 92 OVEN SCHEMATIC - WORLD & KOREA 1 BOX 230 VAC

Page 108

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 93 OVEN SCHEMATIC - AUSTRALIA 1 BOX 230 VAC

Page 109 - APPENDIX A

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 94 OVEN SCHEMATIC - STANDARD 2 BOX LH 120 VAC

Page 110

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 95 OVEN SCHEMATIC - STANDARD 2 BOX RH 120 VAC

Page 111

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 96 OVEN SCHEMATIC - WORLD & KOREA 2 BOX LH 230 VAC

Page 112

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 97 OVEN SCHEMATIC - WORLD & KOREA 2 BOX RH 230 VAC

Page 113

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 98 OVEN SCHEMATIC - AUSTRALIA 2 BOX LH 230 VAC

Page 114 - Wichita, Kansas 67277

Technical Support US: 888-443-2751 Technical Support INTL: 316-943-2751 99 OVEN SCHEMATIC - AUSTRALIA 2 BOX RH 230 VAC

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